Microstructure investigation and thermal stability of 99.1% aluminum processed by equal channel angular extrusion

Microstructure evolution of 99.1% aluminum after equal-channel angular extrusion (ECAE) and subsequent heat-treatment was investigated. After deformation the samples were annealed at different temperatures. The deformed and annealed states were characterized by Transmission Electron Microscopy (TEM), X-ray diffraction (XRD), and microhardness tests. It was shown that the observed microstructure changes during subsequent annealing have to be associated with recovery and cells formation. The initial stages of recovery were investigated using weak-beam technique. The microstructure obtained after annealing for 1 h at 100 °C consists of some arrangements of the dislocations into sub-grain boundaries within the wide preexisting grains. Annealing at 300 °C led to the appearance of a duplex microstructure consisting of bands of slightly coarsened grains associated with refined grains. No growth of dislocation cells was observed up to 400 °C. In XRD measurements, the lattice parameter increase with subsequent heating. This indicates a continuous grain growth during annealing. This is due to the important increase of coherency length, D observed parallel to a substantial decrease of rms-strain, ε.