nach oben

Journal of Materials Engineering and Performance

Erschienen in:

13.08.2020

Numerical Study of Fatigue Crack Propagation in a Residual Stress Field Induced by Shot Peening

verfasst von: Cheng Wang, Guang Wu, Tao He, Yijun Zhou, Zechen Zhou

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 8/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Shot peening (SP) is a relatively traditional but highly effective mechanical surface treatment that produces a compressive residual stress field in a shot-peened (SPed) surface, which can effectively delay fatigue crack propagation (FCP) and prolong the service life of engineering materials and structures. A multistep analysis method was developed by combining a numerical simulation of the SP process and the LEFM-based (linear elastic fracture mechanics) superposition principle to study FCP behavior in an SP-induced residual stress field. The SP-induced residual stresses were first simulated by a symmetric cell model and then introduced into a finite element model of the CT specimen. The total stress intensity factors and stress ratios with respect to different crack lengths were calculated according to the LEFM-based superposition principle. The influences of external applied load ratios and SP conditions, including one-sided and double-sided SP, on the FCP behavior of the SPed CT specimen were investigated in detail.

Vorheriger Artikel Transformation and Plasticity of Shape Memory Alloy Structures: Constitutive Modeling and Finite Element Implementation

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

M. Topic, R.B. Tait, and C. Allen, The Fatigue Behaviour of Metastable (AISI-304) Austenitic Stainless Steel Wires, Int. J. Fatigue, 2007, 29(4), p 656–665

C. Wang, X. Wang, Z. Ding et al., Experimental Investigation and Numerical Prediction of Fatigue Crack Growth of 2024-T4 Aluminum Alloy, Int. J. Fatigue, 2015, 78, p 11–21

Z.M. Wang, Y.F. Jia, X.C. Zhang et al., Effects of Different Mechanical Surface Enhancement Techniques on Surface Integrity and Fatigue Properties of Ti-6Al-4 V: A Review, Crit. Rev. Solid State, 2019, 44(6), p 1–25

Y.X. Chen, J.C. Wang, Y.K. Gao et al., Effect of Shot Peening on Fatigue Performance of Ti2AlNb Intermetallic Alloy, Int. J. Fatigue, 2019, 127, p 53–57

S. Saalfeld, B. Scholtes, and T. Niendorf, On the Influence of Overloads on the Fatigue Performance of Deep Rolled Steel SAE 1045, Int. J. Fatigue, 2019, 126, p 221–230

C. Wang, L. Wang, C.L. Wang et al., Dislocation Density-Based Study of Grain Refinement Induced by Laser Shock Peening, Opt. Laser Technol., 2020, 121, p 105827

Y.F. Al-Obaid, A Rudimentary Analysis of Improving Fatigue Life of Metals by Shot-Peening, J. Appl. Mech., 1990, 57(2), p 307–312

Y.F. Al-Obaid, Shot Peening Mechanics: Experimental and Theoretical Analysis, Mech. Mater., 1995, 19(2–3), p 251–260

C. Wang, C.L. Wang, L. Wang et al., A Dislocation Density–Based Comparative Study of Grain Refinement, Residual Stresses, Surface Roughness Induced by Shot Peening and Surface Mechanical Attrition Treatment, Int. J. Adv. Manuf. Technol., 2020, 108, p 505–525

10.

C. Wang, Y.B. Lai, L. Wang et al., Dislocation-Based Study on the Influences of Shot Peening on Fatigue Resistance, Surf. Coat. Technol., 2020, 383, p 125247

11.

S.A. Meguid, G. Shagal, J.C. Stranart et al., Three-Dimensional Dynamic Finite Element Analysis of Shot-Peening Induced Residual Stresses, Finite Elem. Anal. Des., 1999, 31(3), p 179–191

12.

H.Y. Miao, S. Larose, C. Perron et al., On the Potential Applications of a 3D Random Finite Element Model for the Simulation of Shot Peening, Adv. Eng. Softw., 2009, 40(10), p 1023–1038

13.

C. Wang, L. Wang, X. Wang et al., Numerical Study of Grain Refinement Induced by Severe Shot Peening, Int. J. Mech. Sci., 2018, 146, p 280–294

14.

T. Hong, J.Y. Ooi, and B. Shaw, A Numerical Simulation to Relate the Shot Peening Parameters to the Induced Residual Stresses, Eng. Fail. Anal., 2008, 15(8), p 1097–1110

15.

J. Wang and F. Liu, Numerical Simulation for Shot-Peening Based on SPH-Coupled FEM, Int. J. Comp. Meth., 2011, 8(04), p 731–745

16.

S.A. Meguid, G. Shagal, and J.C. Stranart, 3D FE Analysis of Peening of Strain-Rate Sensitive Materials Using Multiple Impingement Model, Int. J. Impact Eng, 2002, 27(2), p 119–134

17.

C. Wang, J. Hu, Z. Gu et al., Simulation on Residual Stress of Shot Peening Based on a Symmetrical Cell Model, Chin. J. Mech. Eng., 2017, 30(2), p 344–351

18.

Z. Barsoum and I. Barsoum, Residual Stress Effects on Fatigue Life of Welded Structures Using LEFM, Eng. Fail. Anal., 2009, 16(1), p 449–467

19.

C. Gardin, S. Courtin, G. Bezine et al., Numerical Simulation of Fatigue Crack Propagation in Compressive Residual Stress Fields of Notched Round Bars, Fatigue Fract. Eng. M., 2007, 30(3), p 231–242

20.

R.M. Nejad, K. Farhangdoost, and M. Shariati, Numerical Study on Fatigue Crack Growth in Railway Wheels Under the Influence of Residual Stresses, Eng. Fail. Anal., 2015, 52, p 75–89

21.

E. Wolf, Fatigue Crack Closure Under Cyclic Tension, Eng. Fract. Mech., 1970, 2(1), p 37–45

22.

H.C. Choi and J.H. Song, Finite Element Analysis of Closure Behaviour of Fatigue Cracks in Residual Stress Fields, Fatigue Fract. Eng. M., 1995, 18(1), p 105–117

23.

C.D.M. Liljedahl, M.L. Tan, O. Zanellato et al., Evolution of Residual Stresses with Fatigue Loading and Subsequent Crack Growth in a Welded Aluminium Alloy Middle Tension Specimen, Eng. Fract. Mech., 2008, 75(13), p 3881–3894

24.

J.C. Newman, A Crack Opening Stress Equation for Fatigue Crack Growth, Int. J. Fracture, 1984, 24(4), p 131–135

25.

M. Beghini, L. Bertini, and E. Vitale, Fatigue Crack Growth in Residual Stress Fields: Experimental Results and Modelling, Fatigue Fract. Eng. M., 1994, 17(12), p 1433–1444

26.

J.E. LaRue and S.R. Daniewicz, Predicting the Effect of Residual Stress on Fatigue Crack Growth, Int. J. Fatigue, 2007, 29(3), p 508–515

27.

R. Krueger, Virtual Crack Closure Technique: History, Approach, and Applications, Appl. Mech. Rev., 2004, 57(2), p 109–143

28.

P. Paris and F. Erdogan, A Critical Analysis of Crack Propagation Laws, J. Basic Eng., 1963, 85(4), p 528–533

29.

K. Walker, The Effect of Stress Ratio During Crack Propagation and Fatigue for 2024-T3 and 7075-T6 Aluminum, Effects of Environment and Complex Load History on Fatigue Life, ASTM International, New York, 1970

30.

R. Jones, F. Chen, S. Pitt et al., From NASGRO to Fractals: Representing Crack Growth in Metals, Int. J. Fatigue, 2016, 82, p 540–549

31.

S. Keller, M. Horstmann, N. Kashaev et al., Experimentally Validated Multi-step Simulation Strategy to Predict the Fatigue Crack Propagation Rate in Residual Stress Fields After Laser Shock Peening, Int. J. Fatigue, 2019, 124, p 265–276

32.

M. Pavan, D. Furfari, B. Ahmad et al., Fatigue Crack Growth in a Laser Shock Peened Residual Stress Field, Int. J. Fatigue, 2019, 123, p 157–167

33.

J. Zhao, Y. Dong, and C. Ye, Laser Shock Peening Induced Residual Stresses and the Effect on Crack Propagation Behavior, Int. J. Fatigue, 2017, 100, p 407–417

34.

D. Schnubel and N. Huber, Retardation of Fatigue Crack Growth in Aircraft Aluminium Alloys Via Laser Heating–Numerical Prediction of Fatigue Crack Growth, Comput. Mater. Sci., 2012, 65, p 461–469

35.

A. Jacob, A. Mehmanparast, R. D’Urzo et al., Experimental and Numerical Investigation of Residual Stress Effects on Fatigue Crack Growth Behaviour of S355 Steel Weldments, Int. J. Fatigue, 2019, 128, p 105196

36.

G. Servetti and X. Zhang, Predicting Fatigue Crack Growth Rate in a Welded Butt Joint: The Role of Effective R Ratio in Accounting for Residual Stress Effect, Eng. Fract. Mech., 2009, 76(11), p 1589–1602

37.

X. Yang, X. Ling, and J. Zhou, Optimization of the Fatigue Resistance of AISI304 Stainless Steel by Ultrasonic Impact Treatment, Int. J. Fatigue, 2014, 61, p 28–38

38.

G. Wu, Z. Wang, J. Gan et al., FE Analysis of Shot-Peening-Induced Residual Stresses of AISI, 304 Stainless Steel by Considering Mesh Density and Friction Coefficient, Surf. Eng., 2019, 35(3), p 242–254

39.

T. Kim, J.H. Lee, H. Lee et al., An Area-Average Approach to Peening Residual Stress Under Multi-impacts Using a Three-Dimensional Symmetry-Cell Finite Element Model with Plastic Shots, Mater. Des., 2010, 31(1), p 50–59

40.

S. Ghanbari, M.D. Sangid, D.F. Bahr et al., Residual Stress Asymmetry in Thin Sheets of Double-Sided Shot Peened Aluminum, J. Mater. Eng. Perform., 2019, 28(5), p 3094–3104

41.

G.T. Robertson, The effects of shot size on the residual stresses resulting from shot peening, SAE Technical. Paper, 1971

42.

D. Kujawski, A Fatigue Crack Driving Force Parameter with Load Ratio Effects, Int. J. Fatigue, 2001, 23, p 239–246

43.

S. Kalnaus, F. Fan, Y. Jiang et al., An Experimental Investigation of Fatigue Crack Growth of Stainless Steel 304L, Int. J. Fatigue, 2009, 31(5), p 840–849

44.

N. Ferreira, P. Antunes, J. Ferreira et al., Effects of Shot-Peening and Stress Ratio on the Fatigue Crack Propagation of AL 7475-T7351 Specimens, Appl. Sci., 2018, 8(3), p 375

45.

P.S. Song and C.C. Wen, Crack Closure and Crack Growth Behaviour in Shot Peened Fatigued Specimen, Eng. Fract. Mech., 1999, 63(3), p 295–304

46.

X.Y. Zhu and W.J.D. Shaw, Correlation of Fatigue Crack Growth Behaviour with Crack Closure in Peened Specimens, Fatigue Fract. Eng. Mater. Struct., 1995, 18(7-8), p 811–820

Titel: Numerical Study of Fatigue Crack Propagation in a Residual Stress Field Induced by Shot Peening
verfasst von: Cheng Wang
Guang Wu
Tao He
Yijun Zhou
Zechen Zhou
Publikationsdatum: 13.08.2020
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 8/2020
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-020-05029-9

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 8/2020

Microstructure and Strengthening Mechanism of Ti/Cu Laminated Composite Produced by Underwater Explosive Welding

Microstructure, Mechanical Properties, and Springback of Ti-Nb Alloys Modified by Mo Addition

Neutron Diffraction Analysis of Residual Strain in High-Pressure Die Cast A383 Engine Blocks

Effect of Ni on Surface Energy and Diffusion Creep of Solid Ag

Effect of Molybdenum on Pit Initiation Rate and Pit Growth Using Electrochemical Noise and Its Correlation with Confocal Laser Scanning Microscopic Studies

Studies of the Joining-Relevant Interfacial Properties in the Si-Ti/C and Si-Ti/SiC Systems

Premium Partner

Marktübersichten