One-pot sonochemical synthesis of superhydrophobic organic–inorganic hybrid coatings on cotton cellulose

Inspired by the surface structure of lotus leaves, different types of superhydrophobic cellulosic materials with contact angle (CA) of higher than 150° are currently provided. However, fabrication of these surfaces in a facile one-step coating process is one of the challenging issues. This paper describes a facile method to sonochemically synthesize superhydrophobic organic–inorganic hybrid coatings on cotton fabric by an alkaline-catalyzed co-hydrolysis and co-condensation of tetraethylorthosilicate and alkyltrialkoxysilanes. The influence of alkyl chain length (methyl, octyl, hexadecyl) of silane and reaction time was investigated. Surface structure of the fabrics was investigated by SEM, EDS, FTIR spectroscopies, and reflectance spectrophotometry. Wettability properties were studied by measuring water CA, shedding angle (SHA) and resistance to wetting by a series of ethanol–water mixtures of different surface tensions. The results showed that the treated fabrics were coated with a homogeneous thin nano-scaled coating of hybrid silica nano-particles. The fabrics demonstrated CA of higher than 150°, SHA in the range of 6–24° and different stickiness to water droplets. The fabrics treated by silanes with longer alkyl chain length and at higher reaction time revealed better water repellency. The coatings were nearly transparent, could not affect the color of the fabrics and had high stability against repeated washing. In addition, mechanical properties of the fabrics were not substantially affected.