nach oben

International Journal of Material Forming

Erschienen in:

13.01.2015 | Thematic Issue: Flexible forming - Incremental Sheet Forming & Roll Forming

Optimization of relative tool position in accumulative double sided incremental forming using finite element analysis and model bias correction

verfasst von: Ebot Ndip-Agbor, Jacob Smith, Huaqing Ren, Zhen Jiang, Jiachen Xu, Newell Moser, Wei Chen, Z. Cedric Xia, Jian Cao

Erschienen in: International Journal of Material Forming | Ausgabe 3/2016

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Double-Sided Incremental Forming (DSIF) uses two small, independently moving, hemispherical tools on either side of the sheet to form a desired shape by following a predefined tool path. This study was motivated by the observation that the relative tool position of the tools, specified in the tool path generation algorithm, affects the formed geometric accuracy. A methodology for defining the relative tool positioning in the tool path generation algorithm based on local part geometry is proposed using simplified Finite Element Analysis (FEA) and sample physical experiments combined with Gaussian Process modeling techniques. This approach can take into account the mechanics of deformation in DSIF explicitly and physical compliance of the DSIF machine implicitly. Physical experiments were performed to demonstrate the effectiveness of the proposed framework.

Vorheriger Artikel Titanium based cranial reconstruction using incremental sheet forming

Nächster Artikel Simulation of a two-slope pyramid made by SPIF using an adaptive remeshing method with solid-shell finite element

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Jeswiet J, Micari F, Hirt G, Bramley A, Duflou J, Allwood J (2005) Asymmetric single point incremental forming of sheet metal. CIRP Ann Manuf Technol 54(2):88–114. doi:10.1016/S0007-8506(07)60021-3 CrossRef

Allwood JM, Braun D, Music O (2010) The effect of partially Cut-out blanks on geometric accuracy in incremental sheet forming. J Mater Process Technol 210:1501–1510CrossRef

Allwood JM, Music O, Raithathna A, Duncan SR (2009) Closed-loop feedback control of product properties in flexible metal forming processes with mobile tools. CIRP Ann Manuf Technol 58(1):287–290. doi:10.1016/j.cirp.2009.03.065 CrossRef

Bambach M, Taleb Araghi B, Hirt G (2009) Strategies to improve the geometric accuracy in asymmetric single point incremental forming. Prod Eng 3(2):145–156. doi:10.1007/s11740-009-0150-8

Duflou JR, Verbert J, Belkassem B, Gu J, Sol H, Henrard C, Habraken AM (2008) Process window enhancement for single point incremental forming through multi-step toolpaths. CIRP Ann Manuf Technol 57(1):253–256. doi:10.1016/j.cirp.2008.03.030 CrossRef

Taleb Araghi B, Göttmann A, Bambach M, Hirt G, Bergweiler G, Diettrich J, Steiners M, Saeed-Akbarii A (2011) Review on the development of a hybrid incremental sheet forming system for small batch sizes and individualized production. Prod Eng 5(4):393. doi:10.1007/s11740-011-0325-y CrossRef

Behera AK, Lauwers B, Duflou JR (2014) Tool path generation framework for accurate manufacture of complex 3D sheet metal parts using single point incremental forming. Comput Ind 65(4):563–584. doi:10.1016/j.compind.2014.01.002 CrossRef

Göttmann A, Bailly D, Bergweiler G, Bambach M, Stollenwerk J, Hirt G, Loosen P (2012) Laser-assisted asymteric incremental sheet forming (laisf) of titanium sheet metal parts Sub- mitted in production engineering research and development. J: Int J Adv Manuf Technol. doi:10.1007/s00170-012-4640-z

Malhotra R, Cao J, Ren F, Kiridena V, Cedric Xia Z, Reddy NV (2011) “Improvement of geometric accuracy in incremental forming by using a squeezing toolpath strategy with two forming tools”. J Manuf Sci Eng 133(6):61019. doi:10.1115/1.4005179 CrossRef

10.

Meier H, Magnus C, Smukala V (2011) “Impact of superimposed pressure on dieless incremental sheet metal forming with two moving tools”. CIRP Ann Manuf Technol 60(1):327–330. doi:10.1016/j.cirp.2011.03.134 CrossRef

11.

Tekkaya AE, Shankar R, Sebastiani G, Homberg W, Kleiner M (2007) Surface reconstruction for incremental forming. Prod Eng Res Dev 1:71–78CrossRef

12.

Malhotra R, Cao J, Beltran M, Xu D, Magargee J, Kiridena V, Xia ZC (2012) “Accumulative-DSIF strategy for enhancing process capabilities in incremental forming”. CIRP Ann Manuf Technol 61(1):251–254. doi:10.1016/j.cirp.2012.03.093 CrossRef

13.

Kiridena V, Xia ZC (2010) A method of incrementally forming a workpiece, patent pending

14.

Jackson K, Allwood J (2009) The mechanics of incremental sheet forming. J Mater Process Technol 209(3):1158–1174. doi:10.1016/j.jmatprotec.2008.03.025 CrossRef

15.

He S, Van Bael A, van Houtte P, Duflou JR, Szekeres A, Henrard C, Habraken AM (2005) “Finite element modeling of incremental forming of aluminum sheets”. Adv Mater Res 6–8:525–532. doi:10.4028/www.scientific.net/AMR. 6-8.525 CrossRef

16.

Guzmán CF, Gu J, Duflou J, Vanhove H, Flores P, Habraken AM (2012) Study of the geometrical inaccuracy on a SPIF two-slope pyramid by finite element simulations. Int J Solids Struct 49(25):3594–3604. doi:10.1016/j.ijsolstr.2012.07.016 CrossRef

17.

Ayed LB, Robert C, Delamézière A, Nouari M, Batoz JL (2014) Simplified numerical approach for incremental sheet metal forming process. Eng Struct 62–63:75–86. doi:10.1016/j.engstruct.2014.01.033 CrossRef

18.

Lu B, Chen J, Ou H, Cao J (2013) “Feature-based tool path generation approach for incremental sheet forming process”. J Mater Process Technol 213(7):1221–1233. doi:10.1016/j.bbr.2011.03.023 CrossRef

19.

Smith J, Malhotra R, Liu WK, Cao J (2013) “Deformation mechanics in single-point and accumulative double-sided incremental forming”. London: Int J Adv Manuf Technol 69(5-8):1185–1201. doi:10.1007/s00170-013-5053-3

20.

Arendt PD, Apley DW, Chen W (2012) “Quantification of model uncertainty: calibration, model discrepancy, and identifiability”. J Mech Des 134(10):100908. doi:10.1115/1.4007390 CrossRef

21.

Higdon D, Kennedy M, Cavendish JC, Cafeo JA et al (2004) “Combining field data and computer simulations for calibration and prediction”. Siam J Sci Comput 26(2):448–466. doi:10.1137/S1064827503426693 MathSciNetCrossRefMATH

22.

Jiang Z, Chen W, Fu Y, Yang R (2013) Reliability-based design optimization with model bias and data uncertainty. SAE Int J Mater Manuf 6(3):502–516. doi:10.4271/2013-01-1384 CrossRef

23.

Kennedy MC, O’Hagan A (2001) Bayesian calibration of computer models. J R Stat Soc Ser B (Stat Methodol) 63(3):425–464MathSciNetCrossRefMATH

24.

Liu F, Bayarri MJ, Berger JO, Paulo R et al (2008) “A Bayesian analysis of the thermal challenge problem”. Comput Methods Appl Mech Eng 197(29–32):2457–2466. doi:10.1016/j.cma.2007.05.032 CrossRefMATH

25.

Meier H, Buff B, Laurischkat R, Smukala V (2009) Increasing the part accuracy in dieless robot-based incremental sheet metal forming. CIRP Ann Manuf Technol 58(1):233–238. doi:10.1016/j.cirp.2009.03.056 CrossRef

26.

Meier H, Magnus C, Smukala V (2011) Impact of superimposed pressure on dieless incremental sheet metal forming with two moving tools. CIRP Ann Manuf Technol 60(1):327–330. doi:10.1016/j.cirp.2011.03.134 CrossRef

Titel: Optimization of relative tool position in accumulative double sided incremental forming using finite element analysis and model bias correction
verfasst von: Ebot Ndip-Agbor
Jacob Smith
Huaqing Ren
Zhen Jiang
Jiachen Xu
Newell Moser
Wei Chen
Z. Cedric Xia
Jian Cao
Publikationsdatum: 13.01.2015
Verlag: Springer Paris
Erschienen in: International Journal of Material Forming / Ausgabe 3/2016
Print ISSN: 1960-6206
Elektronische ISSN: 1960-6214
DOI: https://doi.org/10.1007/s12289-014-1209-4

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 3/2016

A first step towards a simple in-line shape compensation routine for the roll forming of high strength steel

Prediction of forming limit diagrams using the modified M-K method in hydroforming of aluminum tubes

Titanium based cranial reconstruction using incremental sheet forming

Fast simulation of incremental sheet metal forming by adaptive remeshing and subcycling

Stress based prediction of formability and failure in incremental sheet forming

Path-independent forming limit models for multi-stage forming processes

Premium Partner

Marktübersichten