Skip to main content

2023 | OriginalPaper | Buchkapitel

Powder Residuals in Metal Laser Powder Bed Fusion – Review: Kinds of Residuals and Consideration in Process

verfasst von : Laura Wirths, Matthias Bleckmann, Patrick Lurtz, Kristin Paetzold, Philipp Höfer

Erschienen in: Innovative Product Development by Additive Manufacturing 2022

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Additive manufacturing (AM) is known as a manufacturing technology, which can create complex geometries or functionalities that are not achievable by traditional production approaches. Many examples demonstrate additive manufactured complex components with curved inner channels for conformal cooling, lattice structures for lightweight application, or porous structures for medical implants. These components are only operative if the residual powder has been sufficiently removed. Therefore, powder removal is a necessary post-processing step, but the detailed description of this topic is often neglected in research articles. This paper presents a literature review on the topic of residual powder in metal laser powder bed fusion (PBF-LB/M). It deals with different kinds of residuals, from large loose powder quantities to individual semi-melted particles, as well as the process steps in which the residuals were considered.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Akbay, Ö. C., Bahçe, E., Uysal, A., Gezer, İ.: Productıon and cleaning of lattice structures used in the space and aerospace industry with metal additive manufacturing method. J. Mater. Eng. Perform. Advance online publication (2022). https://doi.org/10.1007/s11665-021-06541-2 Akbay, Ö. C., Bahçe, E., Uysal, A., Gezer, İ.: Productıon and cleaning of lattice structures used in the space and aerospace industry with metal additive manufacturing method. J. Mater. Eng. Perform. Advance online publication (2022). https://​doi.​org/​10.​1007/​s11665-021-06541-2
Zurück zum Zitat Gallorini, M., Zara, S., Ricci, A., Mangano, F. G., Cataldi, A., Mangano, C.: The open cell form of 3D-printed titanium improves osteconductive properties and adhesion behavior of dental pulp stem cells. Materials (Basel, Switzerland), 14(18) (2021). https://doi.org/10.3390/ma14185308 Gallorini, M., Zara, S., Ricci, A., Mangano, F. G., Cataldi, A., Mangano, C.: The open cell form of 3D-printed titanium improves osteconductive properties and adhesion behavior of dental pulp stem cells. Materials (Basel, Switzerland), 14(18) (2021). https://​doi.​org/​10.​3390/​ma14185308
Zurück zum Zitat Gradl, P.R., et al.: Additive manufacturing of liquid rocket engine combustion devices: a summary of process developments and hot-fire testing results. In: 2018 Joint Propulsion Conference. American Institute of Aeronautics and Astronautics (2018). https://doi.org/10.2514/6.2018-4625 Gradl, P.R., et al.: Additive manufacturing of liquid rocket engine combustion devices: a summary of process developments and hot-fire testing results. In: 2018 Joint Propulsion Conference. American Institute of Aeronautics and Astronautics (2018). https://​doi.​org/​10.​2514/​6.​2018-4625
Zurück zum Zitat Kowen, J.: The challenges of metal powder removal: managing risk, productivity and quality. Metal Add. Manuf. 4(1), 113–119 (2018) Kowen, J.: The challenges of metal powder removal: managing risk, productivity and quality. Metal Add. Manuf. 4(1), 113–119 (2018)
Zurück zum Zitat Lesyk, D., Dzhemelinskyi, V., Mordyuk, B., Martinez, S., Stamann, O., Lamikiz, A.: Surface Polishing of Laser Powder Bed Fused Superalloy Components by Magnetic Post-treatment. In 2020 IEEE 10th International Conference Nanomaterials: Applications & Properties (NAP) (02SAMA17-1-02SAMA17-4) (2020). IEEE https://doi.org/10.1109/NAP51477.2020.9309600 Lesyk, D., Dzhemelinskyi, V., Mordyuk, B., Martinez, S., Stamann, O., Lamikiz, A.: Surface Polishing of Laser Powder Bed Fused Superalloy Components by Magnetic Post-treatment. In 2020 IEEE 10th International Conference Nanomaterials: Applications & Properties (NAP) (02SAMA17-1-02SAMA17-4) (2020). IEEE https://​doi.​org/​10.​1109/​NAP51477.​2020.​9309600
Zurück zum Zitat Nasab, M. H., Loge, R., Casati, R., Boillat, E., Vedani, M.: A study on the surface features of the SLM processed parts and their journey to become bulk defects. In European Powder Metallurgy Association (Ed.), Euro PM 2019 Congress & Exhibition. European Powder Metallurgy Association (EPMA) (2019) Nasab, M. H., Loge, R., Casati, R., Boillat, E., Vedani, M.: A study on the surface features of the SLM processed parts and their journey to become bulk defects. In European Powder Metallurgy Association (Ed.), Euro PM 2019 Congress & Exhibition. European Powder Metallurgy Association (EPMA) (2019)
Zurück zum Zitat Pehlivan, E., Džugan, J., Fojt, J., Sedláček, R., Rzepa, S., Daniel, M.: Post-processing treatment impact on mechanical properties of SLM deposited Ti-6Al-4 V porous structure for biomedical application. Materials (Basel, Switzerland), 13(22) (2020). https://doi.org/10.3390/ma13225167 Pehlivan, E., Džugan, J., Fojt, J., Sedláček, R., Rzepa, S., Daniel, M.: Post-processing treatment impact on mechanical properties of SLM deposited Ti-6Al-4 V porous structure for biomedical application. Materials (Basel, Switzerland), 13(22) (2020). https://​doi.​org/​10.​3390/​ma13225167
Zurück zum Zitat Prasanth, A.S., Chinnaiyan, T., Hemanth Kumar Y., Yeo, Z.C.: Effect of Internal Surface Finishing using Hydrodynamic Cavitation Abrasive Finishing (HCAF) Process on the Mechanical Properties of Additively Manufactured Components (2019) Prasanth, A.S., Chinnaiyan, T., Hemanth Kumar Y., Yeo, Z.C.: Effect of Internal Surface Finishing using Hydrodynamic Cavitation Abrasive Finishing (HCAF) Process on the Mechanical Properties of Additively Manufactured Components (2019)
Zurück zum Zitat Seiffert, G., Hopkins, C., Sutcliffe, C.: Comparison of high-intensity sound and mechanical vibration for cleaning porous titanium cylinders fabricated using selective laser melting. J. Biomed. Mater. Res. Part B, Appl. Biomater. 105(1), 117–123 (2017). https://doi.org/10.1002/jbm.b.33535 Seiffert, G., Hopkins, C., Sutcliffe, C.: Comparison of high-intensity sound and mechanical vibration for cleaning porous titanium cylinders fabricated using selective laser melting. J. Biomed. Mater. Res. Part B, Appl. Biomater. 105(1), 117–123 (2017). https://​doi.​org/​10.​1002/​jbm.​b.​33535
Zurück zum Zitat Wang, C. J., Hazlehurst, K., Arjunan, A., Shen, L.: Analysis of the porous structures from laser powder bed fusion additive manufacturing. In: M. Shafik (Ed.), Advances in Transdisciplinary Engineering Ser: v.15. Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, Incorporating the 35th National Conference on Manufacturing Research, 7–10 September 2021, University of Derby, Derby, UK (1st ed.). IOS Press Incorporated (2021). https://doi.org/10.3233/ATDE210019 Wang, C. J., Hazlehurst, K., Arjunan, A., Shen, L.: Analysis of the porous structures from laser powder bed fusion additive manufacturing. In: M. Shafik (Ed.), Advances in Transdisciplinary Engineering Ser: v.15. Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, Incorporating the 35th National Conference on Manufacturing Research, 7–10 September 2021, University of Derby, Derby, UK (1st ed.). IOS Press Incorporated (2021). https://​doi.​org/​10.​3233/​ATDE210019
Zurück zum Zitat Yang, L., Ferrucci, M., Mertens, R., Dewulf, W., Yan, C., Shi, Y., Yang, S.: An investigation into the effect of gradients on the manufacturing fidelity of triply periodic minimal surface structures with graded density fabricated by selective laser melting. J. Mater. Process. Technol. 275, 116367 (2020). https://doi.org/10.1016/j.jmatprotec.2019.116367 Yang, L., Ferrucci, M., Mertens, R., Dewulf, W., Yan, C., Shi, Y., Yang, S.: An investigation into the effect of gradients on the manufacturing fidelity of triply periodic minimal surface structures with graded density fabricated by selective laser melting. J. Mater. Process. Technol. 275, 116367 (2020). https://​doi.​org/​10.​1016/​j.​jmatprotec.​2019.​116367
Metadaten
Titel
Powder Residuals in Metal Laser Powder Bed Fusion – Review: Kinds of Residuals and Consideration in Process
verfasst von
Laura Wirths
Matthias Bleckmann
Patrick Lurtz
Kristin Paetzold
Philipp Höfer
Copyright-Jahr
2023
DOI
https://doi.org/10.1007/978-3-031-27261-5_4

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.