Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Bücher
Zeitschriften
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
SLX-Digitalkonferenz: Zukunftswerkstatt 2024

Mehr Umsatz mit Top-Kontakten

Am 7. Mai erfahren Sie, wie Vertriebsteams Leadgenerierung, Leadnurturing und Leadstrategien effizient steuern können.
Erweiterte Suche
Anmelden
nach oben
The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 5-6/2019

11.09.2019 | ORIGINAL ARTICLE

Production of hard and lubricating surfaces on miniature components through micro-EDM process

verfasst von: Shalini Mohanty, Brij Bhushan, Alok Kumar Das, Amit Rai Dixit

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-6/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The study acclaims the generation of hard, wear-resistant, and lubricating layer on Ti alloy using molybdenum disulfide (MoS2) powders mixed in dielectric (deionized water) using a brass tool electrode (diameter 800 μm) through the micro-electrical discharge process. The deposition rate, micro-hardness, recast layer, and surface roughness were studied for the surface generated through the process and correlated with the XRD, AFM, electron probe micro-analyzer, EDS analysis, and FESEM images. Results indicate that a higher voltage (60 V) and powder concentration (12 g/L) increase the material deposition rate in the form of intermetallic compounds deposited on the recast layer. The coated layer formed shows an increase in micro-hardness ranging from 426.42 to 714.25 HV, which is more when compared to the base material hardness of 417.61 HV. In addition to this, lower micro-cracks were seen at high powder concentration, voltage, and duty factor with improved surface quality. The pin-on-disc wear test of the coated samples was performed, and results indicated that the specific wear rate decreased with the increase in duty factor due to the formation of hard and wear-resistant intermetallic compounds as confirmed from the EDS and XRD plots.
Vorheriger Artikel Comparative life cycle assessment and cost analysis of autoclave and pressure bag molding for producing CFRP components
Nächster Artikel Experimental investigation of cryogenic end milling on maraging steel using cryogenically treated tungsten carbide-cobalt inserts

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
Faisal N, Zindani D, Kumar K (2019) Micro and nano machining—an industrial perspective. In: Micro and nano machining of engineering materials. Springer, Cham, pp 9–29CrossRef
2.
Patowari PK, Saha P, Mishra PK (2015) An experimental investigation of surface modification of C-40 steel using W–Cu powder metallurgy sintered compact tools in EDM. The Int J of Adv Manuf Tech 80(1–4):343–360CrossRef
3.
Singh AK, Patowari PK, Deshpande NV (2019) Analysis of micro-rods machined using reverse micro-EDM. J of the Brazilian Soc of Mech Sci and Engg 41(1):15CrossRef
4.
Scharf TW, Prasad SV, Dugger MT, Kotula PG, Goeke RS, Grubbs RK (2006) Growth, structure, and tribological behavior of atomic layer-deposited tungsten disulphide solid lubricant coatings with applications to MEMS. Acta Mater 54(18):4731–4743CrossRef
5.
Prakash V, Kumar P, Singh PK, Hussain M, Das AK, Chattopadhyaya S (2017) Micro-electrical discharge machining of difficult-to-machine materials: a review. Proceedings of the Inst of Mech Engineers, Part B: J Engg Manuf 233(2):339–370CrossRef
6.
Amorim FL, Dalcin VA, Soares P, Mendes LA (2017) Surface modification of tool steel by electrical discharge machining with molybdenum powder mixed in the dielectric fluid. The Int J of Adv Manuf Tech 91(1–4):341–350CrossRef
7.
Mastud SA (2019) Reverse micro-EDM. In: Micro-electrical discharge machining processes. Springer, Singapore, pp 93–124CrossRef
8.
Kuriachen B, Mathew J (2015) Experimental investigations into the effects of microelectric-discharge milling process parameters on processing Ti–6Al–4V. Materials and Manuf Processes 30(8):983–990CrossRef
9.
Mohanty S, Kumar V, Das AK, Dixit AR (2019) Surface modification of Ti-alloy by micro-electrical discharge process using tungsten disulphide powder suspension. J of Manuf Processes 37:28–41CrossRef
10.
Hourmand M, Sarhan AA, Farahany S, Sayuti M (2018) Microstructure characterization and maximization of the material removal rate in nano-powder mixed EDM of Al-Mg2Si metal matrix composite—ANFIS and RSM approaches. The Int J of Adv Manuf Tech 101:2723–2737CrossRef
11.
Jahan MP, Rahman M, San Wong Y (2011) Study on the nano-powder-mixed sinking and milling micro-EDM of WC-Co. The Int J Adv Manuf Tech 53(1–4):167–180CrossRef
12.
Nguyen TD, Nguyen PH, Banh LT (2018) Die steel surface layer quality improvement in titanium μ-powder mixed die sinking electrical discharge machining. The Int J of Adv Manuf Tech 100(9–12):2637–2651CrossRef
13.
Prihandana GS, Sriani T, Mahardika M, Hamdi M, Miki N, Wong YS, Mitsui K (2014) Application of powder suspended in dielectric fluid for fine finish micro-EDM of Inconel 718. The Int J Adv Manuf Tech 75(1–4):599–613CrossRef
14.
Furutani K, Shimizu Y (2003) Experimental analysis of deposition process of lubricant surface by electrical discharge machining with molybdenum disulfide powder suspended in working oil. Proc 18th Ann Meet Am Soc Precis Eng, Portland, pp 547–550
15.
Furutani K, Shiraki K. (2002) Deposition of lubricant layer during finishing process by electrical discharge machining with molybdenum disulfide powder suspended in working fluid. In the proceedings of the JSME Mater Process Conf (M&P), the Japan Society of Mechanical Engineers 67(12):2042–2047
16.
Renevier NM, Oosterling H, König U, Dautzenberg H, Kim BJ, Geppert L, Koopmans FG, Leopold J (2003) Performance and limitations of MoS2/Ti composite coated inserts. Surface and Coatings Tech 172(1):13–23CrossRef
17.
Amaro RI, Martins RC, Seabra JO, Renevier NM, Teer DG (2005) Molybdenum disulphide/titanium low friction coating for gears application. Tribology Int 38(4):423–434CrossRef
18.
Tyagi R, Das AK, Mandal A (2018) Electrical discharge coating using WS2 and Cu powder mixture for solid lubrication and enhanced tribological performance. Tribology Int 120:80–92CrossRef
19.
Murray JW, Cook RB, Senin N, Algodi SJ, Clare AT (2018) Defect-free TiC/Si multi-layer electrical discharge coatings. Mater Des 155:352–365CrossRef
20.
Chu X, Feng W, Wang C, Hong Y (2017) Analysis of mechanism based on two types of pulse generators in micro-EDM using single pulse discharge. The Int J of Adv Manuf Tech 89(9–12):3217–3230CrossRef
21.
Khosrozadeh B, Shabgard M (2017) Effects of hybrid electrical discharge machining processes on surface integrity and residual stresses of Ti-6Al-4V titanium alloy. The Int J of Adv Manuf Tech 93(5–8):1999–2011CrossRef
22.
Prihandana GS, Mahardika M, Hamdi M, Wong YS, Mitsui K (2009) Effect of micro-powder suspension and ultrasonic vibration of dielectric fluid in micro-EDM processes—Taguchi approach. Int J of Mach Tools and Manuf 49(12–13):1035–1041CrossRef
23.
Rahang M, Patowari PK (2016) Parametric optimization for selective surface modification in EDM using Taguchi analysis. Mater and Manuf Processes 31(4):422–431CrossRef
24.
Öpöz TT, Yaşar H, Ekmekci N, Ekmekci B (2018) Particle migration and surface modification on Ti6Al4V in SiC powder mixed electrical discharge machining. J Manuf Process 31:744–758CrossRef
25.
Upadhyay C, Datta S, Masanta M, Mahapatra SS (2017) An experimental investigation emphasizing surface characteristics of electro-discharge-machined Inconel 601. J Braz Soc of Mech Sci and Engg 39(8):3051–3066CrossRef
26.
Gill AS, Kumar S (2018) Investigation of micro-hardness in electrical discharge alloying of En31 tool steel with Cu–W powder metallurgy electrode. Arab J Sci Engg 43(3):1499–1510CrossRef
27.
McDonnell S, Smyth C, Hinkle CL, Wallace RM (2016) MoS2–titanium contact interface reactions. ACS Appl Mater Interf 8(12):8289–8294CrossRef
28.
Algodi SJ, Murray JW, Brown PD, Clare AT (2018) Wear performance of TiC/Fe cermet electrical discharge coatings. Wear 402:109–123CrossRef
29.
Fellah M, Aissani L, Abdul Samad M, Purnama A, Djebaili H, Montagne A, Iost A, Nouveau C (2018) Effect of Zr content on friction and wear behavior of Cr-Zr-N coating system. Int J of Appl Ceramic Tech 15(3):701–715CrossRef
Metadaten
Titel
Production of hard and lubricating surfaces on miniature components through micro-EDM process
verfasst von
Shalini Mohanty
Brij Bhushan
Alok Kumar Das
Amit Rai Dixit
Publikationsdatum
11.09.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 5-6/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04380-z

Weitere Artikel der Ausgabe 5-6/2019

The International Journal of Advanced Manufacturing Technology 5-6/2019 Zur Ausgabe

ORIGINAL ARTICLE

Dressing technology of arc diamond wheel by roll abrading in aspheric parallel grinding

ORIGINAL ARTICLE

Fabrication of deep and small holes by synchronized laser and shaped tube electrochemical machining (Laser-STEM) hybrid process

ORIGINAL ARTICLE

Investigation on deformation control of sheet metal in radial Lorentz force augmented deep drawing

ORIGINAL ARTICLE

Experimental investigation of cryogenic end milling on maraging steel using cryogenically treated tungsten carbide-cobalt inserts

ORIGINAL ARTICLE

LBM of aluminum alloy: towards a control of material removal and roughness

ORIGINAL ARTICLE

Optimization of cutting conditions using artificial neural networks and the Edgeworth-Pareto method for CNC face-milling operations on high-strength grade-H steel

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise