Rapid preparation of monodisperse biodegradable polymer nanospheres using a membrane emulsification technique under low gas pressure

Nanospheres of poly(lactide-co-glycolide) (PLGA), a biodegradable polymer, have been prepared using the conventional solvent diffusion method. In this study, a method combining the solvent diffusion method and a two-step (premix) membrane emulsification technique is proposed for the preparation of monodisperse PLGA nanospheres with a diameter of 200 nm. The monodispersity of the PLGA nanospheres was higher than that of nanospheres obtained by the conventional solvent diffusion method. Generally, preparation of small particles or droplets by the membrane emulsification technique requires a supply of high-pressure nitrogen gas to force the emulsion or dispersion solution through the small pores of the membrane. However, in the technique proposed here, low-pressure nitrogen gas (0.02–0.11 kgf/cm²) is sufficient. Thus, using this technique, one can obtain monodisperse PLGA nanospheres with a diameter of 200 nm in a relatively short period of time under low-pressure nitrogen gas.