Skip to main content

2012 | OriginalPaper | Buchkapitel

Structurally Integrated Thick Film Acoustic Emission Sensors

verfasst von : A. J. Pickwell, R. A. Dorey, D. Mba

Erschienen in: Engineering Asset Management and Infrastructure Sustainability

Verlag: Springer London

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Interest is growing in the field of structural health monitoring by Acoustic Emission (AE). AE monitoring of component health enables maintenance to be scheduled when it is needed thus preventing frequent and unnecessary servicing or unplanned downtime due to component failure. AE testing has many applications including monitoring civil engineering structures and validating component quality post-production. A novel thick film Acoustic Emission sensor is presented. AE sensors were fabricated by creating and pattering thick film lead zirconate titanate (PZT), a piezoelectric ceramic; using a powder/sol composite ink deposition technique in conjunction with mechanical patterning of the subsequent films. The resultant AE sensors exhibit a comparable response to commercially available AE sensors. Comparative thick film and commercial sensors results will be reviewed and discussed.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Mba D, Rao RBKN (2006) Development of acoustic emission technology for condition monitoring and diagnosis of rotating machines: bearings, pumps, gearboxes, engines, and rotating structures. Shock Vib Dig 38(1):3CrossRef Mba D, Rao RBKN (2006) Development of acoustic emission technology for condition monitoring and diagnosis of rotating machines: bearings, pumps, gearboxes, engines, and rotating structures. Shock Vib Dig 38(1):3CrossRef
2.
Zurück zum Zitat Belavic D, Hrovat M, Zarnik MS, Holc J, Kosec M (2009) An investigation of thick PZT films for sensor applications: A case study with different electrode materials. J Electroceramics 23:1CrossRef Belavic D, Hrovat M, Zarnik MS, Holc J, Kosec M (2009) An investigation of thick PZT films for sensor applications: A case study with different electrode materials. J Electroceramics 23:1CrossRef
3.
Zurück zum Zitat Imai S, Tokuyama M, Hirose S, Burger GJ, Lammerink TSJ, Fluitman JHJ (1995) A thin-film piezoelectric impact sensor array fabricated on a Si slider for measuring head-disk interaction. IEEE Trans Magn 31(6):3009–3011CrossRef Imai S, Tokuyama M, Hirose S, Burger GJ, Lammerink TSJ, Fluitman JHJ (1995) A thin-film piezoelectric impact sensor array fabricated on a Si slider for measuring head-disk interaction. IEEE Trans Magn 31(6):3009–3011CrossRef
4.
Zurück zum Zitat Cho CR, Francis LF, Jang MS (1999) Piezoelectric properties of acoustic wave detection of Pb(Zr0.52Ti0.48)O3 thin films for microelectromechanical systems sensor. Jpn J Appl Phys 38:L751CrossRef Cho CR, Francis LF, Jang MS (1999) Piezoelectric properties of acoustic wave detection of Pb(Zr0.52Ti0.48)O3 thin films for microelectromechanical systems sensor. Jpn J Appl Phys 38:L751CrossRef
5.
Zurück zum Zitat Kirk KJ, Elgoyhen J, Hood JP, Hutson D, Dwyer-Joyce RS, Zhang J, Drinkwater BW (2010) Ultrasonic condition monitoring using thin-film piezoelectric sensors. Insight 52(4):184CrossRef Kirk KJ, Elgoyhen J, Hood JP, Hutson D, Dwyer-Joyce RS, Zhang J, Drinkwater BW (2010) Ultrasonic condition monitoring using thin-film piezoelectric sensors. Insight 52(4):184CrossRef
6.
Zurück zum Zitat Barbezat M, Brunner AJ, Flüeler P, Huber C, Kornmann X (2004) Acoustic emission sensor properties of active fibre composite elements compared with commercial acoustic emission sensors. Sens Actuators A Phys 114(1):13–20CrossRef Barbezat M, Brunner AJ, Flüeler P, Huber C, Kornmann X (2004) Acoustic emission sensor properties of active fibre composite elements compared with commercial acoustic emission sensors. Sens Actuators A Phys 114(1):13–20CrossRef
7.
Zurück zum Zitat Feng GH, Tsai MY (2010) Acoustic emission sensor with structure-enhanced sensing mechanism based on micro-embossed piezoelectric polymer. Sens Actuators A Phys 162:100CrossRef Feng GH, Tsai MY (2010) Acoustic emission sensor with structure-enhanced sensing mechanism based on micro-embossed piezoelectric polymer. Sens Actuators A Phys 162:100CrossRef
8.
Zurück zum Zitat Lam TY, Lam KH, Chan HLW (2005) Micromachined piezoelectric polymer membrane acoustic sensor. Integr Ferroelectr 76(1):31CrossRef Lam TY, Lam KH, Chan HLW (2005) Micromachined piezoelectric polymer membrane acoustic sensor. Integr Ferroelectr 76(1):31CrossRef
9.
Zurück zum Zitat Li X, Zhang Y (2008) Analytical study of piezoelectric paint sensor for acoustic emission-based fracture monitoring. Fatigue Fract Eng Mater Struct 31:684CrossRef Li X, Zhang Y (2008) Analytical study of piezoelectric paint sensor for acoustic emission-based fracture monitoring. Fatigue Fract Eng Mater Struct 31:684CrossRef
10.
Zurück zum Zitat De Rosa IM, Sarasini F (2010) Use of PVDF as acoustic emissions sensor for in situ monitoring of mechanical behaviour of glass/epoxy laminates. Polym Test 29:749CrossRef De Rosa IM, Sarasini F (2010) Use of PVDF as acoustic emissions sensor for in situ monitoring of mechanical behaviour of glass/epoxy laminates. Polym Test 29:749CrossRef
11.
Zurück zum Zitat Lam KH, Lin DM, Chan HLW (2007) Lead-free acoustic emission sensors. Rev Sci Instrum 78:115109CrossRef Lam KH, Lin DM, Chan HLW (2007) Lead-free acoustic emission sensors. Rev Sci Instrum 78:115109CrossRef
12.
Zurück zum Zitat Miller RK, McIntire P (1987) Acoustic emission testing. Non-destructive testing handbook, vol 5. 2nd edn. American society of non-destructive testing, United States Miller RK, McIntire P (1987) Acoustic emission testing. Non-destructive testing handbook, vol 5. 2nd edn. American society of non-destructive testing, United States
13.
Zurück zum Zitat Gautschi G (2002) Piezoelectric sensorics: force, strain, pressure, acceleration and acoustic emission sensors, materials and amplifiers. Springer-Verlag, Berlin Gautschi G (2002) Piezoelectric sensorics: force, strain, pressure, acceleration and acoustic emission sensors, materials and amplifiers. Springer-Verlag, Berlin
14.
Zurück zum Zitat Corker DL, Zhang Q, Whatmore RW, Perrin C (2002) PZT ‘composite’ ferroelectric thick films. J Eur Ceram Soc 22(3):383–390CrossRef Corker DL, Zhang Q, Whatmore RW, Perrin C (2002) PZT ‘composite’ ferroelectric thick films. J Eur Ceram Soc 22(3):383–390CrossRef
15.
Zurück zum Zitat Dorey RA, Whatmore RW (2004) Electroceramic Thick Film Fabrication for MEMS. J Electroceram 12(1/2):19–32CrossRef Dorey RA, Whatmore RW (2004) Electroceramic Thick Film Fabrication for MEMS. J Electroceram 12(1/2):19–32CrossRef
16.
Zurück zum Zitat Dauchy F (2007) Stress analysis, dielectric, piezoelectric, and ferroelectric properties of PZT thick films. Fabrication of a 50 MHz Tm-pMUT annular array. Unpublished PhD thesis, Cranfield University, Cranfield Dauchy F (2007) Stress analysis, dielectric, piezoelectric, and ferroelectric properties of PZT thick films. Fabrication of a 50 MHz Tm-pMUT annular array. Unpublished PhD thesis, Cranfield University, Cranfield
17.
Zurück zum Zitat Dorey RA, Stringfellow SB, Whatmore RW (2002) Effect of sintering aid and repeated sol infiltrations on the dielectric and piezoelectric properties of a PZT composite thick film. J Eur Ceram Soc 22(16):2921–2926CrossRef Dorey RA, Stringfellow SB, Whatmore RW (2002) Effect of sintering aid and repeated sol infiltrations on the dielectric and piezoelectric properties of a PZT composite thick film. J Eur Ceram Soc 22(16):2921–2926CrossRef
18.
Zurück zum Zitat Kholkin AL, Yarmarkin VK, Wu A, Avdeev M, Vilarinho PM, Baptista JL (2001) PZT-based piezoelectric composites via a modified sol–gel route. J Eur Ceram Soc 21(10–11):1535–1538CrossRef Kholkin AL, Yarmarkin VK, Wu A, Avdeev M, Vilarinho PM, Baptista JL (2001) PZT-based piezoelectric composites via a modified sol–gel route. J Eur Ceram Soc 21(10–11):1535–1538CrossRef
19.
Zurück zum Zitat Takahashi S (1980) Sintering of Pb(Zr, Ti)O3 ceramics at low temperatures. Jpn J Appl Phys 19(4):771CrossRef Takahashi S (1980) Sintering of Pb(Zr, Ti)O3 ceramics at low temperatures. Jpn J Appl Phys 19(4):771CrossRef
20.
Zurück zum Zitat De Cicco G, Morten B, Prudenziati M (1994) Piezoelectric thick-film sensors. In: Handbook of sensors and actuators, vol 1. Elsevier Science B.V., Amsterdam, pp 209 De Cicco G, Morten B, Prudenziati M (1994) Piezoelectric thick-film sensors. In: Handbook of sensors and actuators, vol 1. Elsevier Science B.V., Amsterdam, pp 209
21.
Zurück zum Zitat American Society for Testing and Materials, ASTM E 976 (2005). Standard guide for determining the reproducibility of acoustic emission sensor response, West Conshohocken, USA American Society for Testing and Materials, ASTM E 976 (2005). Standard guide for determining the reproducibility of acoustic emission sensor response, West Conshohocken, USA
22.
Zurück zum Zitat Glynne-Jones P, Beeby SP, Dargie P, Papakostas T, White NM (2000) An investigation into the effect of modified firing profiles on the piezoelectric properties of thick-film PZT layers on silicon. Meas Sci Technol 11(5):526–531CrossRef Glynne-Jones P, Beeby SP, Dargie P, Papakostas T, White NM (2000) An investigation into the effect of modified firing profiles on the piezoelectric properties of thick-film PZT layers on silicon. Meas Sci Technol 11(5):526–531CrossRef
23.
Zurück zum Zitat Park JM, Kim HC (1988) The effects of attenuation and dispersion on the waveform analysis of acoustic emission. J Phys 22(5):617 Park JM, Kim HC (1988) The effects of attenuation and dispersion on the waveform analysis of acoustic emission. J Phys 22(5):617
Metadaten
Titel
Structurally Integrated Thick Film Acoustic Emission Sensors
verfasst von
A. J. Pickwell
R. A. Dorey
D. Mba
Copyright-Jahr
2012
Verlag
Springer London
DOI
https://doi.org/10.1007/978-0-85729-493-7_57

Premium Partner