Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Bücher
Zeitschriften
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
SLX-Digitalkonferenz: Zukunftswerkstatt 2024

Mehr Umsatz mit Top-Kontakten

Am 7. Mai erfahren Sie, wie Vertriebsteams Leadgenerierung, Leadnurturing und Leadstrategien effizient steuern können.
Erweiterte Suche
Anmelden
nach oben
Journal of Materials Engineering and Performance
Erschienen in: Journal of Materials Engineering and Performance 2/2020

03.02.2020

Structure Optimization and Cutting Performance of Gradient Multilayer AlCrSiN Films with Ion Source Etching Pretreatment

verfasst von: Ying Gao, Fei Cai, Lin Zhang, Shihong Zhang

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 2/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

AlCrSiN films with optimized structure and various thickness were prepared by ion source-enhanced multi-arc ion plating technology on an M42 high-speed steel substrate and end-milling cutters in this work. The effects of different film thicknesses on the structure, properties, and cutting performance of the films were investigated. The results showed that the AlCrSiN films were comprised of a gradient multilayer structure including an AlCrN adhesion layer, two sequential AlCrSiN transition layers, and an AlCrSiN working layer. The main phase of the films was nanocrystalline (Cr, Al) N phase and amorphous Si3N4 phase as revealed by the TEM results. The AlCrSiN films with a thickness of 5.00 μm (T2) had lower surface roughness (~ 180 nm), higher adhesion (HF1) and toughness, better wear resistance, and superior cutting performance (14.0 m). The main wear mechanisms of the films during cutting were abrasive wear, adhesive wear, and oxidation wear. This study indicated that the improved adhesion and cutting performance of the coated tools could be obtained by designing the gradient multilayer structure and an appropriate film thickness.
Vorheriger Artikel High-Brightness and High-Power Laser Welding of Powder Metallurgy Shape Memory Alloy: Welding-Parameter-Dependent Microstructure
Nächster Artikel Studies on Creep and Wear Behavior of Mo-40Ti-10Si Alloy Prepared by Hot Pressing

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
Y. Xu, L. Chen, Z. Liu, F. Pei, and Y. Du, Influence of Ti on the Mechanical Properties, Thermal Stability and Oxidation Resistance of Al-Cr-N Coatings, Vacuum, 2015, 120, p 127–131
2.
L. Chen, Z.Q. Liu, Y.X. Xu, and Y. Du, Influence of Zr on Structure, Mechanical and Thermal Properties of Cr–Al–N Coatings, Surf. Coat. Technol., 2015, 275, p 289–295
3.
J.C. Sánchez-López, A. Contreras, S. Domínguez-Meister, A. García-Luis, and M. Brizuela, Tribological Behaviour at High Temperature of Hard CrAlN Coatings Doped with Y or Zr, Thin Solid Films, 2014, 550, p 413–420
4.
F. Rovere, P.H. Mayrhofer, A. Reinholdt, J. Mayer, and J.M. Schneider, The Effect of Yttrium Incorporation on the Oxidation Resistance of Cr-Al-N Coatings, Surf. Coat. Technol., 2008, 202, p 5870–5875
5.
6.
S. Zhang, L. Wang, Q. Wang, and M. Li, A superhard CrAlSiN Superlattice Coating Deposited by a Multi-Arc Ion Plating: II. Thermal Stability and Oxidation Resistance, Surf. Coat. Technol., 2013, 214, p 153–159
7.
V.C. Teles, J.D.B. de Mello, and W.M. da Silva, Jr., Abrasive Wear of Multilayered/Gradient CrAlSiN PVD Coatings: Effect of Interface Roughness and of Superficial Flaws, Wear., 2017, 376–377, p 1691–1701
8.
S.Q. Sun, Y.W. Ye, Y.X. Wang et al., Structure and Tribological Performances of CrAlSiN Coatings with Different Si Percentages in Seawater, Tri. Int., 2017, 115, p 591–599
9.
L. He, L. Chen, and Y. Xu, Interfacial Structure, Mechanical Properties and Thermal Stability of CrAlSiN/CrAlN Multilayer Coatings, Mater. Character., 2017, 125, p 1–6
10.
A. Vereschaka, S. Grigoriev, N. Sitnikov et al., Working Efficiency of Cutting Tools with Multilayer Nano-Structured Ti–TiCN–(Ti, Al)CN and Ti–TiCN–(Ti, Al, Cr)CN Coatings: Analysis of Cutting Properties, Wear Mechanism And Diffusion Processes, Surf. Coat. Technol., 2017, 332, p 198–213
11.
Vereschaka A, Tabakov V, Grigoriev S, et al. Investigation of Wear and Diffusion Processes on Rake Faces Of Carbide Inserts with Ti-TiN-(Ti,Al,Si)N Composite Nanostructured Coating. Wear, 2018.
12.
A. Vereschaka, V. Tabakov, S. Grigoriev et al., Effect of Adhesion and the Wear-Resistant Layer Thickness Ratio on Mechanical and Performance Properties of ZrN - (Zr, Al, Si)N Coatings, Surf. Coat. Technol., 2019, 357, p 218–234
13.
A. Vereschaka, M. Oganyan, Y. Bublikov et al., Increase in Efficiency of End Milling of Titanium Alloys Due to Tools with Multilayered Composite Nano-Structured Zr-ZrN-(Zr, Al)N and Zr-ZrN-(Zr, Cr, Al)N Coatings, Coatings, 2018, 8, p 395
14.
Y.C. Kuo, C.J. Wang, and J.W. Lee, The Microstructure and Mechanical Properties Evaluation of CrTiAlSiN Coatings: Effects of Silicon Content, Thin Solid Films, 2017, 638, p 220–229
15.
C.B. Liu, W. Pei, F. Huang, and L. Chen, Improved Mechanical and Thermal Properties of CrAlN Coatings by Si Solid Solution, Vacuum, 2016, 125, p 180–184
16.
Zhu Y, Cheng L, Ma B, et al. Effect of CVD ZrB 2 Coating Thickness on Anti-Ablation Performance of C/SiC Composites. Ceram. Int. 2018, 44(7).
17.
X. Shen, X. Nie, H. Hu et al., Effects of Coating Thickness on Thermal Conductivities of Alumina Coatings and Alumina/Aluminum Hybrid Materials Prepared Using Plasma Electrolytic Oxidation, Surf. Coat. Technol., 2012, 207(207), p 96–101
18.
F. Qin, Y.K. Chou, D. Nolen et al., Coating Thickness Effects on Diamond Coated Cutting Tools, Surf. Coat. Technol., 2009, 204(6), p 1056–1060
19.
H.K. Liu and H.H. Wu, Effect of Silicon Nitride Coating Thickness on Fatigue of Silicon Microbeams, Mea., 2014, 50(4), p 1–9
20.
J. Cao, Z. Yin, H. Li et al., Tribological Studies of Soft and Hard Alternated Composite Coatings with Different Layer Thickness, Tri. Int., 2017, 110, p 326–332
21.
Zhao P, Shen M, Gu Y, et al. Oxidation Behavior of NiCrAlY Coatings Prepared by Arc Ion Plating Using Various Substrate Biases: Effects of Chemical Composition and Thickness of the Coatings. Cor. Sci. 2017, 126.
22.
23.
C. Lou, L. Zhang, X. Lu et al., Effects of High Current Pulsed Electronbeam Irradiation on the Mechanical Properties and Cutting Performance of TiAlN-Coated Tools, J. Mater. Eng. Perform., 2017, 26(1), p 1–7
24.
Zhang L, Zhang J, Jiao H, et al. Thickness-Dependent Surface Morphology and Crystallization of HfO2 Coatings Prepared with Ion-Assisted Deposition. Thin Solid Films, 2017, 642.
25.
W.M. Seidl, M. Bartosik, S. Kolozsvári, et al. Influence of Coating Thickness and Substrate on Stresses and Mechanical Properties of (Ti,Al,Ta)N/(Al,Cr)N Multilayers. Surf. Coat. Technol. 2018
26.
C. Lorenzo-Martin, O. Ajayi, A. Erdemir et al., Effect of Microstructure and Thickness on the Friction and Wear Behavior of CrN Coatings, Wear, 2013, 302(1-2), p 963–971
27.
C.L. Jiang, H.L. Zhu, K.S. Shin et al., Influence of Titanium Interlayer Thickness Distribution on Mechanical Properties of Ti/TiN Multilayer Coatings, Thin Solid Films, 2017, 632, p 97–105
28.
29.
L. Goyal, V. Chawla, and J.S. Hundal, Elevated Temperature Corrosion Studies of AlCrN and TiAlN Coatings by PAPVD on T91 Boiler Steel, J. Mater. Eng. Perform., 2017, 26(4), p 1–14
30.
F.L. Amorim, P. Soares et al., Evaluation of Hardcoating Performance in Drilling Compacted Graphite Iron (CGI), J. Mater. Eng. Perform., 2013, 22(10), p 3155–3160
31.
Joint Committee on Powder Diffraction Standards, Powder Diffraction File, Inorganic Phase, cards: 46-1200 and 03-1157.
32.
Y. Makino and K. Nogi, Synthesis of Pseudobinary Cr-Al-N films with B1 Structure by Ref-Assisted Magnetron Sputtering Method, Surf. Coat. Technol., 1998, 98(1–3), p 1008–1012
33.
X.Z. Ding, X.T. Zeng, and Y.C. Liu, Structure and properties of CrAlSiN Nanocomposite Coatings Deposited by Lateral Rotating Cathode Arc, Thin Solid Films, 2011, 519(6), p 1894–1900
34.
F. Cai, Y. Gao, S.H. Zhang et al., Gradient Architecture of Si Containing Layer and Improved Cutting Performance of AlCrSiN Coated Tools, Wear, 2019, 424–425, p 193–202
35.
A.E. Santana, A. Karimi, V.H. Derflinger et al., The Role of hcp-AlN on Hardness Behavior of Ti1-xAlxN Nanocomposite During Annealing, Thin Solid Films, 2004, 469–470(2), p 339–344
36.
J.W. Lee and S.C.N. Cheng, Development of SiN x, and AlN x, Passivation Layers, Thin Solid Films, 2000, 358(1–2), p 215–222
37.
P.E. Hovsepian, W.D. Münz, A. Medlock et al., Combined Cathodic Arc/Unbalanced Magnetron Grown CrN/NbN Superlattice Coatings for Applications in the Cutlery Industry, Surf. Coat. Technol., 2000, 133(1), p 508–516
38.
M.G. Faga, G. Gautier, F. Cartasegna et al., AlSiTiN and AlSiCrN Multilayer Coatings: Effects of Structure and Surface Composition on Tribological Behavior Under Dry and Lubricated Conditions, Appl. Surf. Sci., 2016, 365, p 218–226
39.
B. Yang, C.X. Tian, Q. Wan et al., Synthesis and Characterization of AlTiSiN/CrSiN Multilayer Coatings by Cathodic Arc Ion-Plating, Appl. Surf. Sci., 2014, 314(10), p 581–585
40.
G.S. Kim, Y.L. Sang, J.H. Hahn et al., Synthesis of CrN/AlN Superlattice Coatings Using Closed-Field Unbalanced Magnetron Sputtering Process, Surf. Coat. Technol., 2003, 171(1-3), p 91–95
41.
S. Zhang, D. Sun, Y. Fu et al., Toughening of Hard Nanostructural Thin Films: A Critical Review, Surf. Coat. Technol., 2005, 198(1), p 2–8
42.
W. Wu, W. Chen, S. Yang et al., Design of AlCrSiN Multilayers and Nanocomposite Coating for HSS Cutting Tools, Appl. Surf. Sci., 2015, 351, p 803–810
43.
W. Chen, J. Zheng, X. Meng et al., Investigation on Microstructures and Mechanical Properties of AlCrN Coatings Deposited on the Surface of Plasma Nitrocarburized Cool-Work Tool Steels, Vacuum, 2015, 121, p 194–201
44.
J. Musil and M. Jirout, Toughness of Hard Nanostructured Ceramic Thin Films, Surf. Coat. Technol., 2007, 201(9–11), p 5148–5152
45.
R. Rodríguez-Baracaldo, J.A. Benito, E.S. Puchi-Cabrera, and M.H. Staia, High Temperature Wear Resistance of (TiAl)N PVD Coating on Untreated and Gas Nitride AISI, H13 Steel with Different Heat Treatments, Wear, 2007, 262, p 380–389
46.
S. Vepľek, P. Nesladek, A. Niederhofer, F. Glatz, M. Jilek, and M. Sima, Recent Progress in the Superhard Nanocrystalline Composites: Towards Their Industrialization and Understanding of the Origin of the Superhardness, Surf. Coat. Technol., 1998, 108–109, p 138–147
47.
W.L. Chen, J. Zheng, Y. Lin, S.C. Kwon, and S.H. Zhang, COMPARISON of AlCrN and AlCrTiSiN Coatings Deposited on the Surface of Plasma Nitrocarburized High Carbon Steels, Appl. Surf. Sci., 2015, 332, p 525–532
48.
Z.N. Ain and A.R. Azura, Effect of Different Types of Filler and Filler Loadings on the Properties of Carboxylated Acrylonitrile–Butadiene Rubber Latex Films, Journal of Appl. Poly. Sci., 2010, 119(5), p 2815–2823
49.
Kucharska B. Measurement of Fe-Cr-Ni Coatings Density in XRD Analysis. Inżynieria Materiałowa, 2007.
50.
D.H. Jeong, F. Gonzalez, G. Palumbo et al., The effect of Grain Size on the Wear Properties of Electrodeposited Nanocrystalline Nickel Coatings, Scr. Mater., 2001, 44(3), p 493–499
51.
W.J. Huang, M. Liu, Z.F. Li et al., Thickness Effects on Corrosion and Wear Resistance Properties of Micro-Arc Discharge Oxide Coatings on AZ91D Magnesium Alloys, Trans. Non. Met. Soc. Chi., 2006, 16(s3), p 1827–1830
52.
Y.L. Su, S.H. Yao, C.S. Wei et al., Evaluation on the Wear, Tension and Fatigue Behavior of Various PVD Coated Materials, Thin Solid Films, 1998, 35(3–4), p 255–260
53.
U. Wiklund, O. Wänstrand, M. Larsson et al., Evaluation of New Multilayered Physical Vapour Deposition Coatings in Sliding Contact, Wear, 1999, 236(1–2), p 88–95
54.
D. Geng, H. Li, Q. Zhang et al., Effect of Incorporating Oxygen on Microstructure and Mechanical Properties of AlCrSiON Coatings Deposited by Arc Ion Plating, Surf. Coat. Technol., 2017, 310, p 223–230
Metadaten
Titel
Structure Optimization and Cutting Performance of Gradient Multilayer AlCrSiN Films with Ion Source Etching Pretreatment
verfasst von
Ying Gao
Fei Cai
Lin Zhang
Shihong Zhang
Publikationsdatum
03.02.2020
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 2/2020
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-020-04604-4

Weitere Artikel der Ausgabe 2/2020

Journal of Materials Engineering and Performance 2/2020 Zur Ausgabe

OriginalPaper

Microstructure, Densification and Mechanical Properties of Ti-22Al-25Nb Alloy Fabricated by Spark Plasma Sintering

OriginalPaper

Microstructure and Properties of CeO2-Modified FeCoCrAlNiTi High-Entropy Alloy Coatings by Laser Surface Alloying

OriginalPaper

Viscoplastic Ratcheting Response of Materials under Step-Loading Conditions at Various Cyclic Stress Levels

OriginalPaper

Forming Limit Evaluation for AA5182 Aluminum Alloy at Warm Temperatures Based on M–K Model

OriginalPaper

Investigation of WS2-Embedded Al2O3 Coatings Prepared by Microarc Oxidation

OriginalPaper

Tribological Performance of Molybdenum Stellite Alloys under Dry-Sliding Wear

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise