Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 9/2010

01.12.2010

Surface Integrity in Grinding Medium Carbon Steel with Miniature Electroplated Monolayer cBN Wheel

verfasst von: Meghanshu Vashista, Shobhit Kumar, Amitava Ghosh, Soumitra Paul

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 9/2010

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

An experimental study was undertaken to investigate the role of process parameters on grindability of medium carbon steel with particular emphasis on surface integrity. Grinding with miniature monolayer electroplated cBN wheels provided compressive residual stress throughout the experimental domain unlike conventional grinding. This can be attributed to desirable temperature control as the wheel takes away substantial part of grinding heat flux owing to its better thermal conductivity. Micromagnetic or Barkhausen Noise (BN) parameters correlated linearly with the residual stress indicating its applicability in assessing surface integrity of cBN ground products. Increase in maximum grit depth of cut (h m) provided more grain elongation and surface hardness due to more chip load during chip formation.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat J.O. Outwater and M.C. Shaw, Surface Temperature in Grinding, Trans. ASME, 1952, 74, p 73–86 J.O. Outwater and M.C. Shaw, Surface Temperature in Grinding, Trans. ASME, 1952, 74, p 73–86
2.
Zurück zum Zitat S. Malkin and C. Guo, Thermal Analysis of Grinding, Ann. CIRP, 2007, 56(2), p 760–782CrossRef S. Malkin and C. Guo, Thermal Analysis of Grinding, Ann. CIRP, 2007, 56(2), p 760–782CrossRef
3.
Zurück zum Zitat S. Paul and A.B. Chattopadhyay, A Study of Effect of Cryo-cooling in Grinding, Int. J. Mach. Tools Manuf., 1995, 35(1), p 109–117CrossRef S. Paul and A.B. Chattopadhyay, A Study of Effect of Cryo-cooling in Grinding, Int. J. Mach. Tools Manuf., 1995, 35(1), p 109–117CrossRef
4.
Zurück zum Zitat A.K. Chattopadhyay and H.E. Hintermann, On Performance of Brazed Single Layer cBN Wheel, Ann. CIRP, 1994, 43(1), p 313–317CrossRef A.K. Chattopadhyay and H.E. Hintermann, On Performance of Brazed Single Layer cBN Wheel, Ann. CIRP, 1994, 43(1), p 313–317CrossRef
5.
Zurück zum Zitat A. Ghosh and A.K. Chattopadhyay, Experimental Investigation on Performance of Touch-Dressed Single Layer Brazed cBN Wheel, Int. J. Mach. Tools Manuf., 2007, 47, p 1206–1213CrossRef A. Ghosh and A.K. Chattopadhyay, Experimental Investigation on Performance of Touch-Dressed Single Layer Brazed cBN Wheel, Int. J. Mach. Tools Manuf., 2007, 47, p 1206–1213CrossRef
6.
Zurück zum Zitat A. Ghosh and A.K. Chattopadhyay, Performance Enhancement of Single Layer Miniature cBN Wheels Using CFUBMS-Deposited TiN Coating, Int. J. Mach. Tools Manuf, 2007, 47(12–13), p 1749–1806 A. Ghosh and A.K. Chattopadhyay, Performance Enhancement of Single Layer Miniature cBN Wheels Using CFUBMS-Deposited TiN Coating, Int. J. Mach. Tools Manuf, 2007, 47(12–13), p 1749–1806
7.
Zurück zum Zitat U. Teicher, A. Ghosh, A.B. Chattopadhyay, and K. Kunanz, On Grindability of Titanium Alloy by Brazed Type Monolayered Superabrasive Grinding Wheels, Int. J. Mach. Tools Manuf, 2006, 46(6), p 620–622CrossRef U. Teicher, A. Ghosh, A.B. Chattopadhyay, and K. Kunanz, On Grindability of Titanium Alloy by Brazed Type Monolayered Superabrasive Grinding Wheels, Int. J. Mach. Tools Manuf, 2006, 46(6), p 620–622CrossRef
8.
Zurück zum Zitat P. Comley, J. Walton, T. Jin, and D.J. Stephenson, A High Material Removal Rate Grinding Process for the Production of Automobile Crankshafts, Ann. CIRP, 2005, 55(1), p 347–350CrossRef P. Comley, J. Walton, T. Jin, and D.J. Stephenson, A High Material Removal Rate Grinding Process for the Production of Automobile Crankshafts, Ann. CIRP, 2005, 55(1), p 347–350CrossRef
9.
Zurück zum Zitat H. Gupta, M. Zhang, and A.P. Parakka, Barkhausen Effect in Ground Steels, Acta Metall., 1997, 45(5), p 1917–1921 H. Gupta, M. Zhang, and A.P. Parakka, Barkhausen Effect in Ground Steels, Acta Metall., 1997, 45(5), p 1917–1921
10.
Zurück zum Zitat R.G. Petersen, Design and Analysis of Experiments, Marcel Dekker, Inc, New York, 1985, p 124MATH R.G. Petersen, Design and Analysis of Experiments, Marcel Dekker, Inc, New York, 1985, p 124MATH
11.
Zurück zum Zitat I.C. Noyan and J.B. Cohen, Residual Stress—Measurement by Diffraction and Interpretation, Springer-Verlag, New York, 1987, p 168 I.C. Noyan and J.B. Cohen, Residual Stress—Measurement by Diffraction and Interpretation, Springer-Verlag, New York, 1987, p 168
12.
Zurück zum Zitat W.B. Rowe, Thermal Analysis of High Efficiency Deep Grinding, Int. J. Mach. Tools Manuf., 2001, 41, p 1–19CrossRef W.B. Rowe, Thermal Analysis of High Efficiency Deep Grinding, Int. J. Mach. Tools Manuf., 2001, 41, p 1–19CrossRef
13.
Zurück zum Zitat R.S. Hahn, On Nature of the Grinding Process, Proceedings of the 3rd Machine Tool Design and Research Conference, 1962, p 129–154 R.S. Hahn, On Nature of the Grinding Process, Proceedings of the 3rd Machine Tool Design and Research Conference, 1962, p 129–154
14.
Zurück zum Zitat T. Jin, W.B. Rowe, and D. McCormach, Temperature in Deep Grinding of Finite Workpieces, Int. J. Mach. Tools Manuf., 2002, 42, p 53–59CrossRef T. Jin, W.B. Rowe, and D. McCormach, Temperature in Deep Grinding of Finite Workpieces, Int. J. Mach. Tools Manuf., 2002, 42, p 53–59CrossRef
15.
Zurück zum Zitat S. Ghosh, A.B. Chattopadhyay, and S. Paul, Modelling of Specific Energy Requirement During High Efficiency Deep Grinding, Int. J. Mach. Tools Manuf., 2008, 48(11), p 1242–1253CrossRef S. Ghosh, A.B. Chattopadhyay, and S. Paul, Modelling of Specific Energy Requirement During High Efficiency Deep Grinding, Int. J. Mach. Tools Manuf., 2008, 48(11), p 1242–1253CrossRef
17.
Zurück zum Zitat P. Tso and C. Lu, Study on the Grinding of P/M High Speed Steel ASP60, Int. J. Mach. Tools Manuf., 1999, 39, p 627–638CrossRef P. Tso and C. Lu, Study on the Grinding of P/M High Speed Steel ASP60, Int. J. Mach. Tools Manuf., 1999, 39, p 627–638CrossRef
18.
Zurück zum Zitat S. Li, J. Xu, B. Xiao, M. Yan, Y. Fu, and H. Xu, Performance of Brazed Diamond Wheel in Grinding Cemented Carbide, Mater. Sci. Forum, 2006, 532–533, p 381–384CrossRef S. Li, J. Xu, B. Xiao, M. Yan, Y. Fu, and H. Xu, Performance of Brazed Diamond Wheel in Grinding Cemented Carbide, Mater. Sci. Forum, 2006, 532–533, p 381–384CrossRef
19.
Zurück zum Zitat M.C. Shaw, Energy Conversion in Cutting and Grinding, Ann. CIRP, 1996, 45(1), p 101–104CrossRef M.C. Shaw, Energy Conversion in Cutting and Grinding, Ann. CIRP, 1996, 45(1), p 101–104CrossRef
20.
Zurück zum Zitat E. Brinksmeier, J.T. Commett, W. Konig, P. Leskovar, J. Peters, and H.K. Tonshoff, Residual Stress—Measurement and Causes in Machining Processes, Ann. CIRP, 1982, 31(2), p 491–510CrossRef E. Brinksmeier, J.T. Commett, W. Konig, P. Leskovar, J. Peters, and H.K. Tonshoff, Residual Stress—Measurement and Causes in Machining Processes, Ann. CIRP, 1982, 31(2), p 491–510CrossRef
21.
Zurück zum Zitat B. Karpuschewski and T. Mandrysch, Micromagnetic In-process Surface Integrity Analysis of Ground Workpieces, Proceedings of the 1st International Conference on Barkhausen Noise and Micromagnetic Testing, Germany, 1998, p 1–13 B. Karpuschewski and T. Mandrysch, Micromagnetic In-process Surface Integrity Analysis of Ground Workpieces, Proceedings of the 1st International Conference on Barkhausen Noise and Micromagnetic Testing, Germany, 1998, p 1–13
22.
Zurück zum Zitat J. Gauthier, T.W. Krause, and D.L. Atherton, Measurement of Residual Stress in Steel Using Magnetic Barkhausen Noise Technique, NDT & E Int., 1998, 31(1), p 23–31CrossRef J. Gauthier, T.W. Krause, and D.L. Atherton, Measurement of Residual Stress in Steel Using Magnetic Barkhausen Noise Technique, NDT & E Int., 1998, 31(1), p 23–31CrossRef
23.
Zurück zum Zitat C. Guo, Z. Shi, H. Attia, and D. Mclntosh, Power and Wheel Wear for Grinding Nickel Alloy with Plated cBN Wheels, Ann. CIRP, 1999, 56(1), p 343–346CrossRef C. Guo, Z. Shi, H. Attia, and D. Mclntosh, Power and Wheel Wear for Grinding Nickel Alloy with Plated cBN Wheels, Ann. CIRP, 1999, 56(1), p 343–346CrossRef
24.
Zurück zum Zitat T. Matsuo, H. Shibahara, and Y. Ohbuchi, Curvature in Surface Grinding of Thin Workpieces with Superabrasive Wheels, Ann. CIRP, 1987, 36(1), p 231–234CrossRef T. Matsuo, H. Shibahara, and Y. Ohbuchi, Curvature in Surface Grinding of Thin Workpieces with Superabrasive Wheels, Ann. CIRP, 1987, 36(1), p 231–234CrossRef
25.
Zurück zum Zitat S. Malkin, Current Trends in cBN Grinding Technology, Ann. CIRP, 1985, 34(2), p 557–563CrossRef S. Malkin, Current Trends in cBN Grinding Technology, Ann. CIRP, 1985, 34(2), p 557–563CrossRef
Metadaten
Titel
Surface Integrity in Grinding Medium Carbon Steel with Miniature Electroplated Monolayer cBN Wheel
verfasst von
Meghanshu Vashista
Shobhit Kumar
Amitava Ghosh
Soumitra Paul
Publikationsdatum
01.12.2010
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 9/2010
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-010-9626-0

Weitere Artikel der Ausgabe 9/2010

Journal of Materials Engineering and Performance 9/2010 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.