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2014 | OriginalPaper | Buchkapitel

11. Testing Issues in LED Manufacturing

verfasst von : Richard Young, PhD

Erschienen in: Thermal Management for LED Applications

Verlag: Springer New York

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Abstract

Power to a light-emitting diode (LED) is converted to light and heat. However, these are not independent and affect each other in complex ways. Knowing the thermal state of the LED chip is essential to understanding the light output properties of the LEDs. Controlling the temperature of thermal contacts is used in the testing of LEDs, where possible. Changes to some LED optical and electrical properties with temperature are described with examples.
The setups used in testing LEDs for total flux and averaged LED intensity are discussed with practical equipment illustrations. The configurations and conditions for laboratory and production lines are compared. The relationships are explored so that the correction of production test results to laboratory quantities can be made.
The effects of measurement equipment on the results are examined; in particular, the requirements of nonequilibrium testing with short pulses. Short pulses are routinely employed in production testing and results “corrected” to equilibrium conditions.
The role of uncertainties and tolerances and their differences are discussed. Measurement precision, result distribution, and their relationship to actions such as rejection and binning protocols are explored. In particular, the effect of traceability paths on the observed differences between production lines is explained. Comparison of results depends on the number of variables involved in tests and the scope of the intercomparison.

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Fußnoten
1
One needs to make the distinction between two kinds of efficacy. ILV, the International Lighting Vocabulary published by CIE [1] defines two terms. The one used to compare electric light sources (term 17-729 of ILV) is the usual (luminous) efficacy of light source defined as the ratio of the emitted luminous flux and the input electrical power. Throughout this chapter, the word efficacy refers to this quantity. The second type of efficacy is called (luminous) efficacy of source of radiation (term 17-730 of ILV) defined as the ratio of the emitted luminous flux and the emitted radiant flux. Both quantities are measured in lm/W. The third term related to efficiency to characterize LEDs is called radiant efficiency (term 17-1018 of ILV) defined as emitted radiant power divided by the supplied input electric power. See also the JEDEC JESD51-53 [2] document for some of these definitions.
 
2
Chapter 4 on thermal testing and Chap. 6 on standardization provided definitions of LED temperature. These definitions are based on repeatability considerations of measurements. In daily practice, convenience of LED users is the major factor which determines how LED vendors define thermal reference points for their products.
 
3
Usually, the purpose of measuring exactly the case temperature is to determine the R thJC junction-to-case thermal resistance.
 
4
In testing standards of light sources and luminaries.
 
5
For a physically sound definition of thermal resistance between two locations along a heat-flow path refer to Sect. 6.​1.​4 of Chap. 6.
 
6
One should wait with starting the optical measurement at least as much after the electrical switching or temperature change as the thermal time-constant of the system containing the test LED, see, e.g., the timing diagram shown in Fig. 6.​20 of Chap. 6.
 
7
According to the JEDEC LED thermal testing standards (JESD51-51 [3] and JESD 51-52 [4]), the temperature of the LED under test has to be controlled. For details refer to Chap. 4 and Chap. 6.
 
8
In case of forward emitting LEDs attached to a cold plate at the side of an integrating sphere it is sufficient to control the cold plate temperature which in such a setup is used as reference temperature. This is the requirement of the JEDEC JESD51-52 standard [4].
 
9
See Sect. 5.​1.​2 and Eq. 5.​9 in Chap. 5.
 
10
Note: this is not the “Partial LED flux” quantity defined by CIE, but is instead a simple expression that not all the flux is measured.
 
11
The spectral distribution of the sensitivity of human eye under photopic conditions is described by the V(λ) function—see also Chap. 5.
 
12
See the definition of luminous flux in Chap. 5.
 
Literatur
1.
Zurück zum Zitat CIE S 017/E:2011 ILV: International lighting vocabulary CIE S 017/E:2011 ILV: International lighting vocabulary
5.
Zurück zum Zitat Zong Y, Ohno Y (2008) New practical method for measurement of high-power LEDs, Proceedings of CIE Expert Symposium 2008, July 2008, Turin, Italy, CIE x033:2008, 1002-106 Zong Y, Ohno Y (2008) New practical method for measurement of high-power LEDs, Proceedings of CIE Expert Symposium 2008, July 2008, Turin, Italy, CIE x033:2008, 1002-106
6.
Zurück zum Zitat Young R, Häring R (2011) Wavelength calibration of array spectrometers, Proceedings of CIE 27th Session, South Africa, vol 1, Part 1 Young R, Häring R (2011) Wavelength calibration of array spectrometers, Proceedings of CIE 27th Session, South Africa, vol 1, Part 1
7.
Zurück zum Zitat IES LM-79-08 (2008) Approved method: electrical and photometric measurements of solid-state lighting products IES LM-79-08 (2008) Approved method: electrical and photometric measurements of solid-state lighting products
8.
Zurück zum Zitat CIE 127:2007 (2007) Measurement of LEDs CIE 127:2007 (2007) Measurement of LEDs
9.
Zurück zum Zitat ANSI_ANSLG C78.377-2011 (2011) American national standard for electric lamps—specifications for the chromaticity of solid state lighting (SSL) products ANSI_ANSLG C78.377-2011 (2011) American national standard for electric lamps—specifications for the chromaticity of solid state lighting (SSL) products
11.
Zurück zum Zitat CIE 013.3-1995 (1995) Method of measuring and specifying colour rendering properties of light sources CIE 013.3-1995 (1995) Method of measuring and specifying colour rendering properties of light sources
14.
Zurück zum Zitat NIST Handbook 44 (2012) Specifications, tolerances, and other technical requirements for weighing and measuring devices, 2012 ed. NIST Handbook 44 (2012) Specifications, tolerances, and other technical requirements for weighing and measuring devices, 2012 ed.
Metadaten
Titel
Testing Issues in LED Manufacturing
verfasst von
Richard Young, PhD
Copyright-Jahr
2014
Verlag
Springer New York
DOI
https://doi.org/10.1007/978-1-4614-5091-7_11