The effects of initiators mixture on suspension polymerization of vinyl chloride and its comparison with other productivity-enhancing procedures

Molecular and morphological properties of poly(vinyl chloride) (PVC) grains produced by suspension polymerization of VCM in the presence of a mixture of fast, mild and slow initiators (named as Cok process) was experimentally investigated in a pilot-scale reactor. In contrast to nonisothermal and fast initiator dosage process, using initiators mixture has the smallest influence on molecular weight and polydispersity index compared to the control process. It is found that Cok-PVC grains have the lowest cold plasticizer absorption and porosity among productivity-enhancing processes. Scanning electron microscopy showed that the particles produced by Cok process are more regularly shaped, with a smoother surface compared with the control resin. All three productivity-enhancing techniques lead to an apparent quality enhancement, higher flowability and greater bulk density of final grains when compared with control resin grains. While both nonisothermal and fast initiator dosage polymerization process broaden the particle size distribution (PID) of final PVC grains, applying Cok process produces particles with the same PID as a control process. In comparison with nonisothermal trajectory and continuous fast initiator dosage system, the Cok polymerization process leads to the most delay of motionless conversions, fusion time and the formation of a three-dimensional skeleton of primary particles as well.