nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

28.07.2021 | ORIGINAL ARTICLE

The influence of ice-based fixture on suppressing machining-induced deformation of cantilever thin-walled parts: a novel and green fixture

verfasst von: Haibo Liu, Chengxin Wang, Lingsheng Han, Songjian Wang, Kuo Liu, Yongqing Wang

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 1-2/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Due to the low rigidity, the milling process of cantilever thin-walled structure (CTWS) inevitably generates machining-induced deformation, ultimately resulting in poor surface quality and thickness accuracy. In this paper, to avoid these issues, a novel and green ice-based fixture (IBF) is innovatively proposed to hold CTWS firmly to suppress machining deformation during the whole processing. Firstly, a stair-step model is established to express machining-induced deformation of CTWS with/without IBF. Next, IBF is designed to clamp CTWS steadily. Secondly, finite element model (FEM) for CTWS is utilized to simulate milling deformation with/without IBF to reflect the effect of IBF on eliminating CTWS deformation. Finally, the experiment of CTWS milling is carried out, and the experiment results show that IBF can achieve a reliable and stable holding for CTWS, and hence suppress machining-induced deformation and improve thickness accuracy. In this paper, research on IBF for CTWS processing provides reference and guidance for the application and promotion of IBF in industry.

Vorheriger Artikel Multi-objective optimization and finite element method combined with optimization via Monte Carlo simulation in a stamping process under uncertainty

Nächster Artikel Characterizations of polymer injection molding tools with conformal cooling channels fabricated by direct and indirect rapid tooling technologies

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Wang XZ, Li ZL, Bi QZ, Zhu LM, Ding H (2019) An accelerated convergence approach for real-time deformation compensation in large thin-walled parts machining. Int J Mach Tool Manu 142:98–106. https://doi.org/10.1016/j.ijmachtools.2018.12.004CrossRef

Tadic B, Bogdanovic B, Jeremic BM, Todorovic PM, Luzanin O, Budak I, Vukelic D (2013) Locating and clamping of complex geometry workpieces with skewed holes in multiple-constraint conditions. Assem Autom 33(4):386–400. https://doi.org/10.1108/aa-09-2012-074CrossRef

Zhang, F.-p., Wang, L., & Niazi, H. (2007) Research on deformation based machining error analysis for thin walled parts. Modular Mach Tool Auto Manuf Technol 10:25–28

Lu C, Huo DS, Wang ZY (2019) Assembly variation analysis of the aircraft panel in multi-stage assembly process with N-2-1 locating scheme. Proceedings Ins Mech Eng Part C J Mech Eng Sci 233(19-20):6754–6773. https://doi.org/10.1177/0954406219869040CrossRef

Zhang FP, Yan Y, Butt SI (2016) Integrated model based thin-walled part machining precision control for the workpiece-fixture system. Int J Adv Manuf Technol 85(5-8):1745–1758. https://doi.org/10.1007/s00170-015-8036-8CrossRef

Brecher C, Esser M, Witt S (2009) Interaction of manufacturing process and machine tool. Cirp Annals Manuf Technol 58(2):588–607. https://doi.org/10.1016/j.cirp.2009.09.005CrossRef

Yan WM, Bi YB, Qiao MJ (2016) Effect of positioning errors of frames on fuselage panel assembly deformation. Adv Mech Eng 8(5):168781401665056. https://doi.org/10.1177/1687814016650566CrossRef

Chen C, Sun Y, Ni J (2018) Optimization of flexible fixture layout using N-M principle. Int J Adv Manuf Technol 96(9-12):4303–4311. https://doi.org/10.1007/s00170-018-1907-zCrossRef

Rai JK, Xirouchakis P (2008) Finite element method based machining simulation environment for analyzing part errors induced during milling of thin-walled components. Int J Mach Tool Manu 48(6):629–643. https://doi.org/10.1016/j.ijmachtools.2007.11.004CrossRef

10.

Yang QS, Wang XF (2010) A geometrical and physical nonlinear finite element model for spatial thin-walled beams with arbitrary section. Sci China Technol Sci 53(3):829–838. https://doi.org/10.1007/s11431-010-0065-9CrossRefMATH

11.

Padmanaban KP, Arulshri KP, Prabhakaran G (2009) Machining fixture layout design using ant colony algorithm based continuous optimization method. Int J Adv Manuf Technol 45(9-10):922–934. https://doi.org/10.1007/s00170-009-2035-6CrossRef

12.

Rex FMT, Ravindran D (2017) An integrated approach for optimal fixture layout design. Proceedings Ins Mech Eng Part B J Eng Manuf 231(7):1217–1228. https://doi.org/10.1177/0954405415590991CrossRef

13.

Wang Z, Yang Y, Yang B, Kang Y (2016) Optimal sheet metal fixture locating layout by combining radial basis function neural network and bat algorithm. Adv Mech Eng 8(12):168781401668190. https://doi.org/10.1177/1687814016681905CrossRef

14.

Kaiyao Z, Dongbo W, Jiao W (2019) Research on machining fixture layout optimization for near-net-shaped jet engine blade. IOP Conference Series: Materials Science and Engineering 692:012025 (012026 pp.)-012025 (012026 pp.). https://doi.org/10.1088/1757-899x/692/1/012025CrossRef

15.

Aoyama T, Kakinuma Y (2005) Development of fixture devices for thin and compliant workpieces. Cirp Annals-Manufacturing Technology 54(1):325–328. https://doi.org/10.1016/s0007-8506(07)60114-0CrossRef

16.

Craig O, Picavea J, Gameros A, Axinte D, Lowth S (2020) Conformable fixture systems with flexure pins for improved workpiece damping. J Manuf Process 50:638–652. https://doi.org/10.1016/j.jmapro.2019.12.045CrossRef

17.

Ju K, Duan CZ, Kong JX, Chen Y, Sun YW, Wu SL (2020) Prediction of clamping deformation in vacuum fixture-workpiece system for low-rigidity thin-walled precision parts using finite element method. Int J Adv Manuf Technol 109(7-8):1895–1916. https://doi.org/10.1007/s00170-020-05745-5CrossRef

18.

Harini T, Sastry K, Yenugula V (2014) Design and Clamping Force Analysis of Vacuum Fixture to Machine Aerospace Components. IOSR-JMCE 11:40–45. https://doi.org/10.9790/1684-11564045CrossRef

19.

Yang J, Zhang J, Li J, Xie Q, Feng P (2019) Optimum design and mechanical analysis for flat fixture of thin-walled wafer workpiece under vacuum adsorption in ultra-precision machining. J Xi'an Jiaotong Univ 53(4):31–37. https://doi.org/10.7652/xjtuxb201904005CrossRef

20.

Hu F, Li D, Li X, Zhu M (2012) Process planning of aircraft skins NC trimming based on reconfigurable fixture. Journal of Beijing University of Aeronautics and Astronautics 38(5):675–680

21.

Hu F, Li D (2011) Process Planning and Simulation Strategies for Perimeter Milling of Thin-walled Flexible Parts Held by Reconfigurable Fixturing System. Proceedings - 3rd International Conference on Measuring Technology and Mechatronics Automation, ICMTMA 2011. 2:922-926. https://doi.org/10.1109/ICMTMA.2011.513

22.

Lu J, Zhou K (2011) Multi-point location theory, method, and application for flexible tooling system in aircraft manufacturing. Int J Adv Manuf Technol 54(5-8):729–736. https://doi.org/10.1007/s00170-010-2974-yCrossRef

23.

Zha J, Chu J, Li Y, Chen Y (2017) Thin-Walled Double Side Freeform Component Milling Process with Paraffin Filling Method. Micromachines 8:332. https://doi.org/10.3390/mi8110332CrossRef

24.

Wang T, Zha J, Jia Q, Chen Y (2016) Application of low-melting alloy in the fixture for machining aeronautical thin-walled component. Int J Adv Manuf Technol 87(9-12):2797–2807. https://doi.org/10.1007/s00170-016-8654-9CrossRef

25.

Gameros A, Lowth S, Axinte D, Nagy-Sochacki A, Craig O, Siller HR (2017) State-of-the-art in fixture systems for the manufacture and assembly of rigid components: a review. Int J Mach Tool Manu 123:1–21. https://doi.org/10.1016/j.ijmachtools.2017.07.004CrossRef

26.

Lan J, Lin B, Huang T, Xiao J-L, Zhang X-F, Fei J-X (2017) Path planning for support heads in mirror-milling machining system. Int J Adv Manuf Technol 91(1-4):617–628. https://doi.org/10.1007/s00170-016-9725-7CrossRef

27.

DUFIEUX INDUSTRIE. Panel machining method for airplane, involves jointly moving drill in use and supporting unit, to maintain support and work zones in opposition for machining part of machining side:FR20030012484[P]. 2005-04-29.

28.

Bao Y, Kang R, Dong Z, Zhu X, Wang C, Guo D (2018) Multipoint support technology for mirror milling of aircraft skins. Mater Manuf Process 33(9):996–1002. https://doi.org/10.1080/10426914.2017.1388519CrossRef

29.

de Leonardo L, Zoppi M, Xiong L, Zlatanov D, Molfino RM (2013) SwarmItFIX: a multi-robot-based reconfigurable fixture. Industrial Robot-an International Journal 40(4):320–328. https://doi.org/10.1108/01439911311320822CrossRef

30.

Fei JX, Lin B, Xiao JL, Ding M, Yan S, Zhang XF, Zhang J (2018) Investigation of moving fixture on deformation suppression during milling process of thin-walled structures. J Manuf Process 32:403–411. https://doi.org/10.1016/j.jmapro.2018.03.011CrossRef

31.

Bao Y, Zhigang D, Zhu X, Wang C, Guo D, Kang R (2018) Review on support technology for mirror milling of aircraft skin. Hangkong Xuebao/Acta Aeronautica et Astronautica Sinica 39. https://doi.org/10.7527/S1000-6893.2017.21817

32.

Liu H, Liu H, Yang J, Zhao S (2013) Cantilever sandwich beams with pyramidal truss cores subjected to tip impact. Science China-Technological Sciences 56(1):181–187. https://doi.org/10.1007/s11431-012-5058-4CrossRef

Titel: The influence of ice-based fixture on suppressing machining-induced deformation of cantilever thin-walled parts: a novel and green fixture
verfasst von: Haibo Liu
Chengxin Wang
Lingsheng Han
Songjian Wang
Kuo Liu
Yongqing Wang
Publikationsdatum: 28.07.2021
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 1-2/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-07567-5

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 1-2/2021

The technology, economy, and environmental sustainability of isotropic superfinishing applied to electron-beam melted Ti-6Al-4V components

Correction to: Design of an innovative new extrusion system for a printing machine for ceramics

Multi-objective optimization and finite element method combined with optimization via Monte Carlo simulation in a stamping process under uncertainty

Splice design and electromagnetic analysis of a long-stroke maglev guideway for machine tools

Prediction and experimental study on thermal stress in multi-tooth form grinding of cycloid gear

Improving the delamination resistance of CFRP by establishing and analyzing the micro-mechanical model

Premium Partner

Marktübersichten