Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 1-2/2020

27.11.2019 | ORIGINAL ARTICLE

The limit drawing ratio in die angled hydromechanical deep drawing method

verfasst von: Hasan Ballikaya, Vedat Savas, Cetin Ozay

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 1-2/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

In the study, the effect of die angle, die radius, die punch, blank holder force, and chamber pressure parameters on the limit drawing ratio (LDR) in die angled hydromechanical deep drawing process was investigated by using Taguchi experimental design method. The effects of the parameters on the limit drawing ratio were numerically examined and compared experimentally using ANSYS packaged software. Also, the data were statistically analyzed by using the ANOVA analysis of variance in order to determine the effects of the parameters on the limit drawing ratio. The results indicated that the chamber pressure value was lower and the limit drawing ratio was higher than the values reported in the literature.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Zhang SH, Danckert J (1998) Development of hydro-mechanical deep drawing. J Mater Process Technol 83:14–25CrossRef Zhang SH, Danckert J (1998) Development of hydro-mechanical deep drawing. J Mater Process Technol 83:14–25CrossRef
2.
Zurück zum Zitat Zhang SH, Nielsen KB, Danckert J, Kang DC, Lang LH (2000) Finite element analysis of the hydromechanical deep-drawing process of tapered rectangular boxes. J Mater Process Technol 102:1–8CrossRef Zhang SH, Nielsen KB, Danckert J, Kang DC, Lang LH (2000) Finite element analysis of the hydromechanical deep-drawing process of tapered rectangular boxes. J Mater Process Technol 102:1–8CrossRef
3.
Zurück zum Zitat Lang L, Li T, An D, Chi C, Nielsen KB, Danckert J (2009) Investigation into hydromechanical deep drawing of aluminum alloy complicated components in aircraft manufacturing. Mater Sci Eng 499:320–324CrossRef Lang L, Li T, An D, Chi C, Nielsen KB, Danckert J (2009) Investigation into hydromechanical deep drawing of aluminum alloy complicated components in aircraft manufacturing. Mater Sci Eng 499:320–324CrossRef
4.
Zurück zum Zitat Thiruvarudchelvan S, Tan MJ (2006) A note on fluid-pressure-assisted deep drawing processes. J Mater Process Technol 172:174–181CrossRef Thiruvarudchelvan S, Tan MJ (2006) A note on fluid-pressure-assisted deep drawing processes. J Mater Process Technol 172:174–181CrossRef
5.
Zurück zum Zitat Danckert J, Nielsen KB (2000) Hydromechanical deep drawing with uniform pressure on the flange. CIRP Ann 49:217–220CrossRef Danckert J, Nielsen KB (2000) Hydromechanical deep drawing with uniform pressure on the flange. CIRP Ann 49:217–220CrossRef
6.
Zurück zum Zitat Lang L, Danckert J, Nielsen KB (2004) Investigation into hydrodynamic deep drawing assisted by radial pressure part ı. experimental observations of the forming process of aluminum alloy. J Mater Process Technol 148:119–131CrossRef Lang L, Danckert J, Nielsen KB (2004) Investigation into hydrodynamic deep drawing assisted by radial pressure part ı. experimental observations of the forming process of aluminum alloy. J Mater Process Technol 148:119–131CrossRef
7.
Zurück zum Zitat Taghipour E, Assempour A (2011) The effects of proportional loading, plane stress, and constant thickness assumptions on hydro-mechanical deep drawing process. Int J Mech Sci 53:329–337CrossRef Taghipour E, Assempour A (2011) The effects of proportional loading, plane stress, and constant thickness assumptions on hydro-mechanical deep drawing process. Int J Mech Sci 53:329–337CrossRef
8.
Zurück zum Zitat Liu X, Xu Y, Yuan S (2008) Effects of loading paths on hydrodynamic deep drawing with ındependent radial hydraulic pressure of aluminum alloy based on numerical simulation. J Mater Sci Technol Shenyang 24:395–399 Liu X, Xu Y, Yuan S (2008) Effects of loading paths on hydrodynamic deep drawing with ındependent radial hydraulic pressure of aluminum alloy based on numerical simulation. J Mater Sci Technol Shenyang 24:395–399
9.
Zurück zum Zitat Yong-chao X, Xin L, Xiao-jing L, Shi-jian Y (2008) Deformation and defects in hydroforming of 5A06 aluminum alloy dome with controllable radial pressure. J Cent S Univ Technol 16:887–891 Yong-chao X, Xin L, Xiao-jing L, Shi-jian Y (2008) Deformation and defects in hydroforming of 5A06 aluminum alloy dome with controllable radial pressure. J Cent S Univ Technol 16:887–891
10.
Zurück zum Zitat Savas V, Secgin Ö (2007) A new type of deep drawing die design and experimental results. Mater Des 28:1330–1333CrossRef Savas V, Secgin Ö (2007) A new type of deep drawing die design and experimental results. Mater Des 28:1330–1333CrossRef
11.
Zurück zum Zitat Savas V, Ozay C, Aytac F (2015) The experimental investigation of drawing parameters on the deep drawing of Al1050 sheets in angular deep-drawing dies. Optoelectron Adv Mater Rapid Commun 9:230–233 Savas V, Ozay C, Aytac F (2015) The experimental investigation of drawing parameters on the deep drawing of Al1050 sheets in angular deep-drawing dies. Optoelectron Adv Mater Rapid Commun 9:230–233
12.
Zurück zum Zitat Özek C, Ünal E (2011) The effect of die/blank holder angles on limit drawing ratio and wall thickness ın deep drawing of square cups. J Fac Eng Archit Gazi Univ 27:615–622 Özek C, Ünal E (2011) The effect of die/blank holder angles on limit drawing ratio and wall thickness ın deep drawing of square cups. J Fac Eng Archit Gazi Univ 27:615–622
13.
Zurück zum Zitat Karaağaç İ, Özdemir A (2011) The formability of erdemir 6112 sheet metal by the hydromechanical deep drawing process. J Fac Eng Archit Gazi Univ 26:841–850 Karaağaç İ, Özdemir A (2011) The formability of erdemir 6112 sheet metal by the hydromechanical deep drawing process. J Fac Eng Archit Gazi Univ 26:841–850
14.
Zurück zum Zitat Canıyılmaz E (2003) An alternative approach to analysis of variance in taguchi method. J Fac Eng Archit Gazi Univ 18:51–63 Canıyılmaz E (2003) An alternative approach to analysis of variance in taguchi method. J Fac Eng Archit Gazi Univ 18:51–63
15.
Zurück zum Zitat Raju S, Ganesan G, Karthıkeyan R (2010) Influence of variables in deep drawing of AA 6061 sheet. Trans Nonferrous Metals Soc China 20:1856–1862CrossRef Raju S, Ganesan G, Karthıkeyan R (2010) Influence of variables in deep drawing of AA 6061 sheet. Trans Nonferrous Metals Soc China 20:1856–1862CrossRef
16.
Zurück zum Zitat Altuğ M (2016) Investigation of material removal rate (MRR) and wire wear ratio (WWR) for alloy Ti6Al4 V exposed to heat treatment processing in WEDM and optimization of parameters using Grey relational analysis. Mater Test 58:794–804CrossRef Altuğ M (2016) Investigation of material removal rate (MRR) and wire wear ratio (WWR) for alloy Ti6Al4 V exposed to heat treatment processing in WEDM and optimization of parameters using Grey relational analysis. Mater Test 58:794–804CrossRef
17.
Zurück zum Zitat Altuğ M, Erdem M, Özay C, Bozkır O (2016) Surface roughness of Ti6Al4V after heat treatment evaluated by artificial neural networks. Mater Test 58:189–199CrossRef Altuğ M, Erdem M, Özay C, Bozkır O (2016) Surface roughness of Ti6Al4V after heat treatment evaluated by artificial neural networks. Mater Test 58:189–199CrossRef
18.
Zurück zum Zitat Zareh B, Gorji AH, Bakhshi M, Nourouzi S (2013) Study on the effect of forming parameters in sheet hydrodynamic deep drawing using FEM-based Taguchi method. Int J Adv Des Manuf Technol 6:87–99 Zareh B, Gorji AH, Bakhshi M, Nourouzi S (2013) Study on the effect of forming parameters in sheet hydrodynamic deep drawing using FEM-based Taguchi method. Int J Adv Des Manuf Technol 6:87–99
19.
Zurück zum Zitat Padmanabhana R, Oliveiraa MC, Alvesb JL, Menezesa LF (2007) Influence of process parameters on the deep drawing of stainless steel. Finite Elem Anal Des 43:1062–1067CrossRef Padmanabhana R, Oliveiraa MC, Alvesb JL, Menezesa LF (2007) Influence of process parameters on the deep drawing of stainless steel. Finite Elem Anal Des 43:1062–1067CrossRef
20.
Zurück zum Zitat Colgan M, Monaghan J (2003) Deep drawing process: analysis and experiment. J Mater Process Technol 132:35–41CrossRef Colgan M, Monaghan J (2003) Deep drawing process: analysis and experiment. J Mater Process Technol 132:35–41CrossRef
21.
Zurück zum Zitat Srinivas T, Reddy AC (2015) Parametric optimization of warm deep drawing process of 1100 aluminum alloy: validation through FEA. Int J Sci Eng Res 6:425–433 Srinivas T, Reddy AC (2015) Parametric optimization of warm deep drawing process of 1100 aluminum alloy: validation through FEA. Int J Sci Eng Res 6:425–433
22.
Zurück zum Zitat Tschaetsch H (2006) Metal forming practice. Springer-Verlag, Berlin, pp 172–184 Tschaetsch H (2006) Metal forming practice. Springer-Verlag, Berlin, pp 172–184
23.
Zurück zum Zitat Ozek C, Bal M (2009) The effect of die/blank holder and punch radiuses on limit drawin ratio in angular deep-drawing dies. Int J Adv Manuf Technol 40:1077–1083CrossRef Ozek C, Bal M (2009) The effect of die/blank holder and punch radiuses on limit drawin ratio in angular deep-drawing dies. Int J Adv Manuf Technol 40:1077–1083CrossRef
Metadaten
Titel
The limit drawing ratio in die angled hydromechanical deep drawing method
verfasst von
Hasan Ballikaya
Vedat Savas
Cetin Ozay
Publikationsdatum
27.11.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 1-2/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04624-y

Weitere Artikel der Ausgabe 1-2/2020

The International Journal of Advanced Manufacturing Technology 1-2/2020 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.