nach oben

Innovative Infrastructure Solutions

Erschienen in:

01.01.2024 | Technical Paper

Valorisation of ceramic insulator waste in rendering mortar for enhanced mechanical, durability and sustainability performance

verfasst von: Nikhil Garg, Sandeep Shrivastava

Erschienen in: Innovative Infrastructure Solutions | Ausgabe 1/2024

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The uncontrolled extraction of natural resources for cement and aggregate production has led the construction industry towards exploring eco-friendly materials. This study investigates the potential of using ceramic insulator waste (CIW) as a partial substitute for natural river sand in rendering mortar, examining its mechanical strength, thermal properties, serviceability, and sustainability. Unlike other ceramic wastes, ceramic insulators are manufactured at high temperatures, resulting in a hard, thermally stable, and fire-resistant material. Previous research has touched upon using CIW as a fine aggregate, focussing only on its compressive strength and porosity in concrete, leaving a research gap regarding its performance in rendering mortar and its sustainability merits. Our findings show a notable enhancement in mortar properties with up to 50% CIW addition, showcasing a 33% and 34% increase in compressive and adhesive strength, respectively. Remarkably, the 50% CIW mortar mix demonstrated better resilience against acid exposure and high temperatures, with only a 2% reduction in compressive strength and weight over time in an acidic environment and a lesser decline in compressive strength and mass loss when exposed to around 800 °C heat compared to sand-based mortar. The thermal conductivity test revealed a 20% decrease, indicating better insulation. The sustainability assessment via the EnvScore, computed following the BEES model, displayed a reduced environmental impact. The Consolidation Index, ECM, demonstrated that replacing up to 50% of natural sand with CIW leads to a more efficient eco-friendly mortar mix, providing a viable pathway for enhancing environmental and economic sustainability in construction.

Graphical abstract

Vorheriger Artikel Sustainable application of industrial side streams as alternative fine aggregates for cement mortar

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Farinha CB, Silvestre JD, de Brito J, Veiga MR (2019) Life cycle assessment of mortars with incorporation of industrial wastes. Fibers 7(7):59. https://doi.org/10.3390/fib7070059CrossRef

Jiménez JR, Ayuso J, López M, Fernández JM, de Brito J (2013) Use of fine recycled aggregates from ceramic waste in masonry mortar manufacturing. Constr Build Mater 40:679–690. https://doi.org/10.1016/j.conbuildmat.2012.11.036CrossRef

Neno C, de Brito J, Veiga R (2013) Using fine recycled concrete aggregate for mortar production. Mater Res 17(1):168–177. https://doi.org/10.1590/S1516-14392013005000164CrossRef

Farinha C, de Brito J, Veiga R (2015) Incorporation of fine sanitary ware aggregates in coating mortars. Constr Build Mater 83:194–206. https://doi.org/10.1016/j.conbuildmat.2015.03.028CrossRef

Zegardło B, Szeląg M, Ogrodnik P (2016) Ultra-high strength concrete made with recycled aggregate from sanitary ceramic wastes—the method of production and the interfacial transition zone. Constr Build Mater 122:736–742. https://doi.org/10.1016/j.conbuildmat.2016.06.112CrossRef

Ledesma EF, Jiménez JR, Fernández JM, Galvín AP, Agrela F, Barbudo A (2014) Properties of masonry mortars manufactured with fine recycled concrete aggregates. Constr Build Mater 71:289–298. https://doi.org/10.1016/j.conbuildmat.2014.08.080CrossRef

Maaze MR, Shrivastava S (2023) Development of framework in the selection and reuse of concrete waste and brick waste powder as pozzolanic material in cement concrete application using analytical hierarchy process technique. Constr Build Mater 393:132056. https://doi.org/10.1016/j.conbuildmat.2023.132056CrossRef

Maaze MR, Shrivastava S (2023) Design optimization of a recycled concrete waste-based brick through alkali activation using Box–Behnken design methodology. J Build Eng 75:106863. https://doi.org/10.1016/j.jobe.2023.106863CrossRef

ICCTAS, Ceramic tiles industry statistics, Indian Council of Ceramic Tiles and Sanitary ware. http://www.icctas.com/ceramic-tiles-industry-statistics.htm

10.

Garg N, Shrivastava S (2023) Mechanical, durability and sustainability assessment of rendering mortar with synergistic utilisation of recycled concrete and ceramic insulator fine aggregates. J Build Eng 76:107269. https://doi.org/10.1016/j.jobe.2023.107269CrossRef

11.

Mohammadhosseini H, Lim NHAS, Tahir MMd, Alyousef R, Alabduljabbar H, Samadi M (2019) RETRACTED: enhanced performance of green mortar comprising high volume of ceramic waste in aggressive environments. Constr Build Mater 212:607–617. https://doi.org/10.1016/j.conbuildmat.2019.04.024CrossRef

12.

Silva J, de Brito J, Veiga R (2008) Fine ceramics replacing cement in mortars partial replacement of cement with fine ceramics in rendering mortars. Mater Struct 41(8):1333–1344. https://doi.org/10.1617/s11527-007-9332-zCrossRef

13.

Trezza MA, Zito S, Tironi A, Irassar EF, Rahhal VF (2017) Portland blended cements: demolition ceramic waste management. Materiales de Construccion. https://doi.org/10.3989/mc.2017.00516CrossRef

14.

Mas MA, Monzo J, Paya J, Reig L, Borrachero MV (2016) Ceramic tiles waste as replacement material in Portland cement. Adv Cem Res 28(4):221–232. https://doi.org/10.1680/jadcr.15.00021CrossRef

15.

Mohit M, Sharifi Y (2019) Ceramic waste powder as alternative mortar-based cementitious materials. ACI Mater J. https://doi.org/10.14359/51716819CrossRef

16.

Gautam L, Bansal S, Vaibhav Sharma K, Kalla P (2023) Bone-china ceramic powder and granite industrial by-product waste in self-compacting concrete: a durability assessment with statistical validation. Structures 54:837–856. https://doi.org/10.1016/j.istruc.2023.05.094CrossRef

17.

Gautam L, Jain JK, Jain A, Kalla P (2022) Recycling of bone china ceramic waste as cement replacement to produce sustainable self-compacting concrete. Structures 37:364–378. https://doi.org/10.1016/j.istruc.2022.01.019CrossRef

18.

Jacintho AEP, Campos MA, and Paulon VA (2010) The use crushed porcelain electrical isolators. Concrete under severe conditions, London, England

19.

Hata H, Nakashita A, Ohmura T, Itou H (2004) Strength development of concrete containing granulated abandonment insulator. Proc Jpn Concr Inst 26(1):1683–1688

20.

Senthamarai RM, Manoharan PD, Gobinath D (2011) Concrete made from ceramic industry waste: durability properties. Constr Build Mater 25(5):2413–2419CrossRef

21.

Higashiyama H, Yagishita F, Sano M, Takahashi O (2012) Compressive strength and resistance to chloride penetration of mortars using ceramic waste as fine aggregate. Constr Build Mater 26(1):96–101CrossRef

22.

Higashiyama H, Sappakittipakorn M, Sano M, Yagishita F (2012) Chloride ion penetration into mortar containing ceramic waste aggregate. Constr Build Mater 33:48–54CrossRef

23.

Gharibi H, Mostofinejad D, Bahmani H, Hadadzadeh H (2022) Improving thermal and mechanical properties of concrete by using ceramic electrical insulator waste as aggregates. Constr Build Mater 338:127647. https://doi.org/10.1016/j.conbuildmat.2022.127647CrossRef

24.

Lippiatt BC (2000) NISTIR 6520 BEES 2.0 building for environmental and economic sustainability technical manual and user guide partnership for advancing technology in housing

25.

IS 1542:1992 (1992) Indian Standard: sand for plaster—specification, reaffirmed 2003. Bureau of Indian Standards, New Delhi

26.

IS: 8112-2013 (2013) IS 8112:2013, Ordinary Portland Cement, 43 Grade—Specification, Bureau of Indian Standards, New Delhi

27.

IS 383:2016 (2016) Specification for coarse and fine aggregates from natural sources for concrete. Bureau of Indian Standards

28.

ASTM C311-05 (2005) Standard test methods for sampling and testing fly ash or natural Pozzolans for use in Portland-cement concrete. ASTM International, West Conshohocken

29.

B. S. EN, 196-5: 2011 (2011) Methods of testing cement part 5: pozzolanicity test for pozzolanic cement. British Standards Institution, London

30.

IS 1661:1972 (1972) Code of practice for application of cement and cement-lime plaster finishes. Bureau of Indian Standards (BIS)

31.

ASTM C270 (2003) 270. Standard Specification for Mortar for Unit Masonry. Especificación Estándar del Mortero para Unidades de Mampostería

32.

ASTM C1437 (2007) Standard test method for flow of hydraulic cement mortar, C1437

33.

ASTM C109 (2008) Standard test method for compressive strength of hydraulic cement mortars (using 2-in. or [50-mm] cube specimens). ASTM International, West Conshohocken

34.

ASTM C348 (2002) Standard test method for flexural strength of hydraulic-cement mortars. Annual Book of ASTM Standard, vol 4, p 1

35.

ISO 834 (1999) 834: Fire resistance tests-elements of building construction. International Organization for Standardization, Geneva, Switzerland

36.

Das SK, Shrivastava S (2022) Durability analysis and optimization of a binary system of waste cement concrete and glass-based geopolymer mortar. J Mater Cycles Waste Manag 24(4):1281–1294. https://doi.org/10.1007/s10163-022-01400-1CrossRef

37.

ASTM 230/C230-08 (2008) 230/C230-08 standard specification for flow table for use in test of hydraulic cement. Annual Book of ASTM Standards, vol 4

38.

ASTM C642 (2006) Standard test method for density, absorption, and voids in hardened concrete. American Society of Testing Materials, vol. 4

39.

BS EN 1015-12 (2000) Methods of test for mortar for masonry—part 12: determination of adhesive strength of hardened rendering and plastering mortars on substrates. European Committee for Standardization (CEN) Brussels, Belgium

40.

ASTM C1148 (2002) Standard test method for measuring the drying shrinkage of masonry mortar. American Society of Testing Materials

41.

EN BS, 1015-9 (1999) Methods of test for mortar for masonry—part 9: determination of workable life and correction time of fresh mortar. BSI

42.

ASTM C403 (2008) Standard test method for time of setting of concrete mixtures by penetration resistance. ASTM International

43.

ASTM C177 (1990) Test method for steady state thermal transmission properties by means of the guarded hot plate. ASTM C 177

44.

ASTM C267 (2001) Standard test methods for chemical resistance of mortars, grouts, and monolithic surfacings and polymer concretes. American Society of Testing Materials

45.

Attri GK, Gupta RC, Shrivastava S (2022) Sustainable precast concrete blocks incorporating recycled concrete aggregate, stone crusher, and silica dust. J Clean Prod. https://doi.org/10.1016/j.jclepro.2022.132354CrossRef

46.

Cuenca-Moyano GM, Martín-Pascual J, Martín-Morales M, Valverde-Palacios I, Zamorano M (2020) Effects of water to cement ratio, recycled fine aggregate and air entraining/plasticizer admixture on masonry mortar properties. Constr Build Mater 230:116929. https://doi.org/10.1016/j.conbuildmat.2019.116929CrossRef

47.

Farinha CB, de Brito J, Veiga MDR (2021) Eco-efficient rendering mortars: use of recycled materials. Woodhead Publishing, Sawston

48.

Khodabakhshian A, De Brito J, Ghalehnovi M, Shamsabadi EA (2018) Mechanical, environmental and economic performance of structural concrete containing silica fume and marble industry waste powder. Constr Build Mater 169:237–251CrossRef

49.

Lucas J, de Brito J, Veiga R, Farinha C (2016) The effect of using sanitary ware as aggregates on rendering mortars’ performance. Mater Des 91:155–164. https://doi.org/10.1016/j.matdes.2015.11.086CrossRef

50.

Jesus S, Maia C, Farinha CB, de Brito J, Veiga R (2019) Rendering mortars with incorporation of very fine aggregates from construction and demolition waste. Constr Build Mater. https://doi.org/10.1016/j.conbuildmat.2019.116844CrossRef

51.

Braga M, de Brito J, Veiga R (2014) Reduction of the cement content in mortars made with fine concrete aggregates. Mater Struct 47(1):171–182CrossRef

52.

Mortar Industry Association (2015) A guide to BS EN 998-1 and BS EN 998-2

53.

Mohamad SA, Al-Hamd RKhS, Khaled TT (2020) Investigating the effect of elevated temperatures on the properties of mortar produced with volcanic ash. Innov Infrastruct Solut 5(1):25. https://doi.org/10.1007/s41062-020-0274-4CrossRef

54.

Naus D (2006) The effect of elevated temperature on concrete materials and structures: a literature review. Division of Engineering Technology, Office of Nuclear Regulatory Research

55.

Mehta PK, Monteiro PJM (2014) Concrete: microstructure, properties, and materials. McGraw-Hill Education, New York

56.

Pereira VM, Geraldo RH, Baldusco R, Camarini G (2022) Porcelain waste from electrical insulators in self-leveling mortar: Materials characterization and properties. J Build Eng. https://doi.org/10.1016/j.jobe.2022.105297CrossRef

57.

Christensen BJ (2006) Time of setting. Significance of tests and properties of concrete and concrete-making materials, pp 86–98

58.

Bameri M, Rashidi S, Mohammadhasani M, Maghsoudi M, Madani H, Rahmani F (2022) Evaluation of mechanical and durability properties of eco-friendly concrete containing silica fume, waste glass powder, and ground granulated blast furnace slag. Adv Mater Sci Eng 2022:1–22. https://doi.org/10.1155/2022/2730391CrossRef

59.

Meena RV, Beniwal AS, Jain A, Choudhary R, Mandolia R (2023) Evaluating resistance of ceramic waste tile self-compacting concrete to sulphuric acid attack. Constr Build Mater 393:132042. https://doi.org/10.1016/j.conbuildmat.2023.132042CrossRef

60.

Huseien GF, Sam ARM, Shah KW, Mirza J (2020) Effects of ceramic tile powder waste on properties of self-compacted alkali-activated concrete. Constr Build Mater 236:117574. https://doi.org/10.1016/j.conbuildmat.2019.117574CrossRef

61.

ISO 14044 (2006) Environmental management—life cycle assessment—principles and framework

62.

EN 15804 (2012) European Standard: Sustainability of construction works—environmental product declarations—core rules for the product category of construction products. European Committee for Standardization (CEN)

63.

ISO 14040 (2006) International Standard. Environmental management—life cycle assessment—principles and framework

64.

Farinha CB (2020) High-performance wall rendering cementitious mortars with industrial wastes. PhD thesis, Instituto Superior Técnico

65.

Jimenez JR, Ayuso J, Lopez M, Fernandez JM, de Brito J (2015) Use of fine recycled aggregates from ceramic waste in masonry mortar manufacturing

66.

ECRA (2015) European Cement Research Academy (ECRA), Environmental product declaration report. Portland-composite cement (CEM II) produced in Europe

67.

ELCD (2013) European life cycle database and European life cycle database (ELCD)

68.

Braga AM, Silvestre JD, de Brito J (2017) Compared environmental and economic impact from cradle to gate of concrete with natural and recycled coarse aggregates. J Clean Prod 162:529–543. https://doi.org/10.1016/j.jclepro.2017.06.057CrossRef

69.

Silvestre JD (2012) Life cycle assessment “from cradle to cradle’’ of building assemblies—application to external walls. PhD thesis, Instituto Superior Técnico, Portugal

70.

Chemshun ceramics, How to test Mohs hardness scale of wear resistant ceramics. Industry News

71.

Kurad R, Silvestre JD, de Brito J, Ahmed H (2017) Effect of incorporation of high volume of recycled concrete aggregates and fly ash on the strength and global warming potential of concrete. J Clean Prod 166:485–502. https://doi.org/10.1016/j.jclepro.2017.07.236CrossRef

72.

Abbe O, Hamilton L (2017) BRE global environmental weighting for construction products using selected parameters from EN 15804. www.bre.co.uk

73.

Ji C, Hong T (2016) New Internet search volume-based weighting method for integrating various environmental impacts. Environ Impact Assess Rev 56:128–138. https://doi.org/10.1016/j.eiar.2015.09.008CrossRef

74.

Attri GK, Gupta RC, Shrivastava S (2022) Comparative environmental impacts of recycled concrete aggregate and manufactured sand production. Process Integr Optim Sustain 6(3):737–749. https://doi.org/10.1007/s41660-022-00244-4CrossRef

75.

Sun S, India: per metric ton kilometer cost of different modes of logistics. https://www.statista.com/statistics/1248959/india-per-metric-ton-kilometer-cost-of-different-modes-of-logistics/

Titel: Valorisation of ceramic insulator waste in rendering mortar for enhanced mechanical, durability and sustainability performance
verfasst von: Nikhil Garg
Sandeep Shrivastava
Publikationsdatum: 01.01.2024
Verlag: Springer International Publishing
Erschienen in: Innovative Infrastructure Solutions / Ausgabe 1/2024
Print ISSN: 2364-4176
Elektronische ISSN: 2364-4184
DOI: https://doi.org/10.1007/s41062-023-01326-z

Springer Professional

Abstract

Graphical abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Weitere Artikel der Ausgabe 1/2024

Sustainable application of industrial side streams as alternative fine aggregates for cement mortar

Fracture study of red mud-contained alkali-activated concrete under pure Modes I, II and III

Mechanical characterization of aggregates blended with scrap tyre for pavement construction: an experimental investigation addressing circular economy

Bulk utilization of steel slag–fly ash composite: a sustainable alternative for use as road construction materials

Post-earthquake fire risk and loss assessment in urban areas

Optimized pavement structures via multi-objective optimization using genetic algorithm and highway development and management model four (case study: Iran low-volume roads)