Skip to main content
Erschienen in: Journal of Nondestructive Evaluation 3/2017

01.09.2017

Weldment Nondestructive Testing Using Magneto-optical Imaging Induced by Alternating Magnetic Field

verfasst von: Xiangdong Gao, Chongzhou Lan, Deyong You, Guohua Li, Nanfeng Zhang

Erschienen in: Journal of Nondestructive Evaluation | Ausgabe 3/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This paper introduces an innovative Nondestructive testing (NDT) approach by using dynamic magneto-optical imaging (MOI) system to diagnose weld defects. MOI mechanism was explained by Faraday magneto-optical effect and magnetic domain theory. Two Q235 specimen MOI experiments based on excitation of permanent magnet and alternating electromagnet (alternating current driven electromagnet) were performed, thus the feasibility of MOI system for weld defects detection was verified and the relation between alternating magnetic field (AMF) and dynamic MO images was discussed as well. In this research, AMF of welded high-strength steel (HSS) weldment was excited by an alternating electromagnet, and dynamic MO images of HSS seam were acquired for weldment NDT. Finally, a pattern recognition method including three steps was proposed. Dynamic MO images were fused periodically and the features of fused images were extracted by principal component analysis. A classifier based on error back propagation (BP) neural network was established to identify these weld features. It proved that typical weld features such as incomplete penetration, sag, crack and no defect can be classified by the proposed method with an accuracy of 93.5%.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Runnemalm, A., Broberg, P., Henrikson, P.: Ultraviolet excitation for thermography inspection of surface cracks in welded joints. Nondestruct. Test. Eva. 29(29), 332–344 (2014)CrossRef Runnemalm, A., Broberg, P., Henrikson, P.: Ultraviolet excitation for thermography inspection of surface cracks in welded joints. Nondestruct. Test. Eva. 29(29), 332–344 (2014)CrossRef
2.
Zurück zum Zitat Zapata, J., Vilar, R., Ruiz, R.: Automatic inspection system of welding radiographic images based on ANN under a regularisation process. J. Nondestruct. Eval. 31(1), 34–45 (2012)CrossRef Zapata, J., Vilar, R., Ruiz, R.: Automatic inspection system of welding radiographic images based on ANN under a regularisation process. J. Nondestruct. Eval. 31(1), 34–45 (2012)CrossRef
3.
Zurück zum Zitat Cong, S., Gang, T., Zhang, J., Sheng, C.: Parameter design of linear frequency modulated excitation waveform for ultrasonic nondestructive testing of metallic materials. J. Nondestruct. Eval. 33(4), 684–693 (2014)CrossRef Cong, S., Gang, T., Zhang, J., Sheng, C.: Parameter design of linear frequency modulated excitation waveform for ultrasonic nondestructive testing of metallic materials. J. Nondestruct. Eval. 33(4), 684–693 (2014)CrossRef
4.
Zurück zum Zitat Mahmoudi, A., Regragui, F.: Synthetic minority oversampling and linear cross-validated support vector machine-based recursive feature elimination to classify weld flaws in radiographic images. Mater. Eval. 73, 186–197 (2015) Mahmoudi, A., Regragui, F.: Synthetic minority oversampling and linear cross-validated support vector machine-based recursive feature elimination to classify weld flaws in radiographic images. Mater. Eval. 73, 186–197 (2015)
5.
Zurück zum Zitat Postolache, O., Ramos, H.G., Ribeiro, A.L.: Detection and characterization of defects using GMR probes and artificial neural networks. Comput. Stand. Interfaces 33, 191–200 (2011)CrossRef Postolache, O., Ramos, H.G., Ribeiro, A.L.: Detection and characterization of defects using GMR probes and artificial neural networks. Comput. Stand. Interfaces 33, 191–200 (2011)CrossRef
6.
Zurück zum Zitat Tsukada, K., Miyake, K., Harada, D., Sakai, K., Kiwa, T.: Magnetic nondestructive test for resistance spot welds using magnetic flux penetration and eddy current methods. J. Nondestruct. Eval. 32(3), 286–293 (2013)CrossRef Tsukada, K., Miyake, K., Harada, D., Sakai, K., Kiwa, T.: Magnetic nondestructive test for resistance spot welds using magnetic flux penetration and eddy current methods. J. Nondestruct. Eval. 32(3), 286–293 (2013)CrossRef
7.
Zurück zum Zitat Deng, Y., Liu, X., Udpa, L.: Magneto-optic imaging for aircraft skins inspection: a probability of detection study of simulated and experimental image data. IEEE T. Reliab. 61, 1–8 (2011) Deng, Y., Liu, X., Udpa, L.: Magneto-optic imaging for aircraft skins inspection: a probability of detection study of simulated and experimental image data. IEEE T. Reliab. 61, 1–8 (2011)
8.
Zurück zum Zitat Gao, X., Chen, Y.: Detection of micro gap weld using magneto-optical imaging during laser welding. Int. J. Adv. Manuf. Technol. 73, 23–33 (2014)CrossRef Gao, X., Chen, Y.: Detection of micro gap weld using magneto-optical imaging during laser welding. Int. J. Adv. Manuf. Technol. 73, 23–33 (2014)CrossRef
9.
Zurück zum Zitat Gao, X., Mo, L., Xiao, Z., Chen, X., Katayama, S.: Seam tracking based on Kalman filtering of micro-gap weld using magneto-optical image. Int. J. Adv. Manuf. Technol. 83, 21–32 (2016)CrossRef Gao, X., Mo, L., Xiao, Z., Chen, X., Katayama, S.: Seam tracking based on Kalman filtering of micro-gap weld using magneto-optical image. Int. J. Adv. Manuf. Technol. 83, 21–32 (2016)CrossRef
10.
Zurück zum Zitat Haghighat, M.B.A., Aghagolzadeh, A., Seyedarabi, H.: Multi-focus image fusion for visual sensor networks in DCT domain. Comput. Electr. Eng. 37(5), 789–797 (2011)CrossRefMATH Haghighat, M.B.A., Aghagolzadeh, A., Seyedarabi, H.: Multi-focus image fusion for visual sensor networks in DCT domain. Comput. Electr. Eng. 37(5), 789–797 (2011)CrossRefMATH
11.
Zurück zum Zitat Prakash, O., Kumar, A., Khare, A.: Pixel-level image fusion scheme based on steerable pyramid wavelet transform using absolute maximum selection fusion rule. In: International Conference on Issues and Challenges in Intelligent Computing Techniques (pp. 765–770). IEEE (2014) Prakash, O., Kumar, A., Khare, A.: Pixel-level image fusion scheme based on steerable pyramid wavelet transform using absolute maximum selection fusion rule. In: International Conference on Issues and Challenges in Intelligent Computing Techniques (pp. 765–770). IEEE (2014)
12.
Zurück zum Zitat Feldman, A., Brower, W.S., Horowitz, D.: Optical activity and faraday rotation in bismuth oxide compounds. Appl. Phys. Lett. 16, 201–202 (1970)CrossRef Feldman, A., Brower, W.S., Horowitz, D.: Optical activity and faraday rotation in bismuth oxide compounds. Appl. Phys. Lett. 16, 201–202 (1970)CrossRef
13.
Zurück zum Zitat Murakami, H., Tonouchi, M.: High-sensitive scanning laser magneto-optical imaging system. Rev. Sci. Instrum. 81(1), 013701 (2010)CrossRef Murakami, H., Tonouchi, M.: High-sensitive scanning laser magneto-optical imaging system. Rev. Sci. Instrum. 81(1), 013701 (2010)CrossRef
14.
Zurück zum Zitat Radtke, U., Zielke, R., Rademacher, H.G., Crostack, H.A., Hergt, R.: Application of magneto-optical method for real-time visualization of eddy currents with high spatial resolution for nondestructive testing. Opt. Laser. Eng. 36, 251–268 (2001)CrossRef Radtke, U., Zielke, R., Rademacher, H.G., Crostack, H.A., Hergt, R.: Application of magneto-optical method for real-time visualization of eddy currents with high spatial resolution for nondestructive testing. Opt. Laser. Eng. 36, 251–268 (2001)CrossRef
15.
Zurück zum Zitat Weiss, P.: Molecular field and ferromagnetic property. J. Phys. Theor. Appl. 6, 661–690 (1907)CrossRef Weiss, P.: Molecular field and ferromagnetic property. J. Phys. Theor. Appl. 6, 661–690 (1907)CrossRef
16.
Zurück zum Zitat Chikazumi, S., Graham, C.D.: Physics of Ferromagnetism, pp. 16–20. Oxford University Press, Oxford (2009) Chikazumi, S., Graham, C.D.: Physics of Ferromagnetism, pp. 16–20. Oxford University Press, Oxford (2009)
17.
Zurück zum Zitat Sudo, S., Asano, D., Takana, H., Nishiyama, H.: The dynamic behavior of magnetic fluid adsorbed to small permanent magnet in alternating magnetic field. J. Magn. Magn. Mater. 323, 1314–1318 (2015)CrossRef Sudo, S., Asano, D., Takana, H., Nishiyama, H.: The dynamic behavior of magnetic fluid adsorbed to small permanent magnet in alternating magnetic field. J. Magn. Magn. Mater. 323, 1314–1318 (2015)CrossRef
18.
Zurück zum Zitat Bouchala, T., Abdelhadi, B., Benoudjit, A.: Application of coupled electric field method for eddy current non-destructive inspection of multilayer structures. Nondestruct. Test. Eva. 30, 124–137 (2015)CrossRef Bouchala, T., Abdelhadi, B., Benoudjit, A.: Application of coupled electric field method for eddy current non-destructive inspection of multilayer structures. Nondestruct. Test. Eva. 30, 124–137 (2015)CrossRef
19.
Zurück zum Zitat Richert, H., Schmidt, H., Lindner, S., Lindner, M., Wenzel, B., Holzhey, R.: Dynamic magneto-optical imaging of domains in grain-oriented electrical steel. Steel. Res. Int. 9999, 1–9 (2015) Richert, H., Schmidt, H., Lindner, S., Lindner, M., Wenzel, B., Holzhey, R.: Dynamic magneto-optical imaging of domains in grain-oriented electrical steel. Steel. Res. Int. 9999, 1–9 (2015)
20.
Zurück zum Zitat Chen, G., Zhu, J., Li, J., Liu, F.Z., Wu, Y.Z.: Revealing the volume magnetic anisotropy of Fe films epitaxied on GaAs(001) surface. Appl. Phys. Lett. 98, 132505 (2011)CrossRef Chen, G., Zhu, J., Li, J., Liu, F.Z., Wu, Y.Z.: Revealing the volume magnetic anisotropy of Fe films epitaxied on GaAs(001) surface. Appl. Phys. Lett. 98, 132505 (2011)CrossRef
21.
Zurück zum Zitat Muduli, P.K., Rice, W.C., He, L., Collins, B.A., Chu, Y.S., Tsui, F.: Study of magnetic anisotropy and magnetization reversal using the quadratic magneto optical effect in epitaxial Co(x)mn(y)Ge(z)(111) films. J. Phys-Condens. Mat. 21, 296005–296015 (2009)CrossRef Muduli, P.K., Rice, W.C., He, L., Collins, B.A., Chu, Y.S., Tsui, F.: Study of magnetic anisotropy and magnetization reversal using the quadratic magneto optical effect in epitaxial Co(x)mn(y)Ge(z)(111) films. J. Phys-Condens. Mat. 21, 296005–296015 (2009)CrossRef
22.
Zurück zum Zitat You, D., Gao, X., Katayama, S.: WPD-PCA-based laser welding process monitoring and defects diagnosis by using FNN and SVM. IEEE T. Ind. Electron. 62, 628–636 (2015)CrossRef You, D., Gao, X., Katayama, S.: WPD-PCA-based laser welding process monitoring and defects diagnosis by using FNN and SVM. IEEE T. Ind. Electron. 62, 628–636 (2015)CrossRef
23.
Zurück zum Zitat Rumelhart, D., Hinton, G., William, R.: Learning representations by back-propagation errors. Nature 323, 533–536 (1986)CrossRef Rumelhart, D., Hinton, G., William, R.: Learning representations by back-propagation errors. Nature 323, 533–536 (1986)CrossRef
Metadaten
Titel
Weldment Nondestructive Testing Using Magneto-optical Imaging Induced by Alternating Magnetic Field
verfasst von
Xiangdong Gao
Chongzhou Lan
Deyong You
Guohua Li
Nanfeng Zhang
Publikationsdatum
01.09.2017
Verlag
Springer US
Erschienen in
Journal of Nondestructive Evaluation / Ausgabe 3/2017
Print ISSN: 0195-9298
Elektronische ISSN: 1573-4862
DOI
https://doi.org/10.1007/s10921-017-0434-4

Weitere Artikel der Ausgabe 3/2017

Journal of Nondestructive Evaluation 3/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.