nach oben

International Journal on Interactive Design and Manufacturing (IJIDeM)

Erschienen in:

16.01.2020 | Original Paper

A comparative analysis of adhesive bonding and interference fitting as joining technologies for hybrid metal-composite gear manufacturing

verfasst von: Piervincenzo G. Catera, Domenico Mundo, Francesco Gagliardi, Alessandra Treviso

Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Ausgabe 2/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The aim of this work is to compare two different joining technologies for steel and carbon fibre reinforced polymer materials in a hybrid gear in order to improve the dynamic behaviour in terms of natural frequencies and damping properties. A comprehensive approach for the design and prototyping of hybrid metal-composite gears with interference fitting and adhesive bonding is provided. In a following phase, an accurate description of the experimental impact tests is shown in order to investigate modal performances. Successively, in a finite element environment, modal analyses are conducted and frequency response functions of the gear model are analysed by means of complex stiffness matrix that accounts for structural damping. Impact tests and simulations indicate that the solution with interference fitting is stiffer than the one with adhesive, even if the damping capacity is lower. The results for both technologies show that it is possible to enhance noise and vibrations behaviour of gears through the application of composite materials in place of conventional full-metal solutions.

Vorheriger Artikel A simulation-based robust methodology for operator guidance on injection moulding machine settings

Nächster Artikel A customised virtual reality shopping experience framework based on consumer behaviour: 3DR3CO

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Kim, B.J., Kim, H.S., Lee, D.G.: Design of hybrid steel/composite circular plate cutting tool structures. Compos. Struct. 75, 250–260 (2006). https://doi.org/10.1016/j.compstruct.2006.04.028 CrossRef

Cho, S.-K., Kim, H.-J., Chang, S.-H.: The application of polymer composites to the table-top machine tool components for higher stiffness and reduced weight. Compos. Struct. 93, 492–501 (2011). https://doi.org/10.1016/j.compstruct.2010.08.030 CrossRef

Cho, D.H., Lee, D.G., Choi, J.H.: Manufacture of one-piece automotive drive shafts with aluminium and composite materials. Compos. Struct. 38, 309–319 (1997). https://doi.org/10.1016/S0263-8223(97)00065-2 CrossRef

Bae, J.-H., Jung, K.-C., Yoo, S.-H., Chang, S.-H., Kim, M., Lim, T.: Design and fabrication of a metal-composite hybrid wheel with a friction damping layer for enhancement of ride comfort. Compos. Struct. 133, 576–584 (2015). https://doi.org/10.1016/j.compstruct.2015.07.113 CrossRef

R.F. Handschuh, G.D. Roberts, R.R. Sinnamon, D.B. Stringer, B.D. Dykas, L.W. Kohlman, Hybrid gear preliminary results—application of composites to dynamic mechanical components, NASA/TM—2012-217630 (2012)

LaBerge K.E., Handschuh R.F., Roberts G.D., Thorp S.: Performance investigation of a full-scale hybrid composite bull gear, AHS 2016 Forum; 72nd, 17–19 May 2016, West Palm Beach, FL, United States

LaBerge, K.E. Johnston, J.P., Handschuh, R.F., Roberts, G.D.: Evaluation of a variable thickness hybrid composite bull gear, AHS 2017 Forum; 73rd, 14–17 May 2018, Phoenix, Arizona, United States

Martinsen, K., Hu, S.J., Carlson, B.E.: Joining of dissimilar materials. CIRP Ann Manuf Technol 64, 679–699 (2015). https://doi.org/10.1016/j.cirp.2015.05.006 CrossRef

Kieβling, R., Ihlemann, J., Pohl, M., Stommel, M., Dammann, C., Mahnken, R., Bobbert, M., Meschut, G., Hirsch, F., Kastner, M.: On the design, characterization and simulation of metal-composite interfaces. Appl. Compos. Mater. 24, 251–269 (2017). https://doi.org/10.1007/s10443-016-9526-z CrossRef

10.

Wang, X., Ahn, J., Lee, J., Blackman, B.R.K.: Investigation on failure modes and mechanical properties of CFRP-Ti6Al4V hybrid joints with different interface patterns using digital image correlation. Mater. Des. 101, 188–196 (2016). https://doi.org/10.1016/j.matdes.2016.04.005 CrossRef

11.

Liu, Q., Ma, J., Kang, L., Sun, G., Li, Q.: An experimental study on fatigue characteristics of CFRP-steel hybrid laminates. Mater. Des. 88, 643–650 (2015). https://doi.org/10.1016/j.matdes.2015.09.024 CrossRef

12.

Streitferdt, A., Rudolph, N.: Co-Curing of CFRP-Steel Hybrid Joints Using the Vacuum Assisted Resin Infusion Process. Appl. Compos. Mater. 24, 1137–1149 (2017). https://doi.org/10.1007/s10443-016-9575-3 CrossRef

13.

LaBerge, K.E., Berkebile, S.P., Handschuh, R.F., Roberts, G.D.: Hybrid gear performance under loss-of-lubrication conditions. In: 73rd American Helicopter Society Annual Forum; 9–11 May 2017, United States

14.

Fritz, P.J., Williams, K.A., Mapkar, J.A.: Metal-to-composite structural joining for drivetrain applications. In: Joining Technologies for Composites and Dissimilar Materials, Volume 10, Proceedings of the 2016 Annual Conference on experimental and applied mechanics, Springer, Chapter 12, pp. 107–114

15.

Treviso, A., Van Genechten, B., Mundo, D., Tournour, M.: Damping in composite materials: properties and models. Compos. B 78, 144–152 (2015). https://doi.org/10.1016/j.compositesb.2015.03.081 CrossRef

16.

Sun, C.T., Lu, Y.P.: Vibration Damping of Structural Elements, Prentice Hall PTR (1995)

17.

Vasquez, R.E.: On the use of structural dynamics in virtual manufacturing. Int. J. Interact. Des. Manuf. 11, 103–114 (2017). https://doi.org/10.1007/s12008-014-0240-5 CrossRef

18.

Adhikari, S.: Structural Dynamic Analysis with Generalized Damping Models. Analysis. Wiley, New York (2014)MATH

19.

Abramovich, H., Govich, D., Grunwald, A.: Damping measurements of laminated composite materials and aluminum using the hysteresis loop method. Prog. Aerosp. Sci. 78, 8–18 (2015). https://doi.org/10.1016/j.paerosci.2015.05.006 CrossRef

20.

Jinguang, Z., Hairu, Y., Guozhi, C., Zeng, Z.: Structure and modal analysis of carbon fiber reinforced polymer raft frame. J. Low Freq. Noise Vib Active Control 37(3), 577–589 (2018). https://doi.org/10.1177/1461348417725960 CrossRef

21.

Sarlin, E., Liu, Y., Vippola, M., Zogg, M., Ermanni, P., Vuorinen, J., Lepistö, T.: Vibration damping properties of steel/rubber/composite hybrid structures. Compos. Struct. 94, 3327–3335 (2012). https://doi.org/10.1016/j.compstruct.2012.04.035 CrossRef

22.

Kim, J.-H., Chang, S.-H.: Design of µ-CNC machining centre with carbon/epoxy composite-aluminium hybrid structures containing friction layers for high damping capacity. Compos. Struct. 92, 2128–2136 (2010). https://doi.org/10.1016/j.compstruct.2009.09.043 CrossRef

23.

Catera, P.G., Gagliardi, F., Mundo, D., De Napoli, L., Matveeva, A., Farkas, L.: Multi-scale modeling of triaxial braided composites for FE-based modal analysis of hybrid metal-composite gears. Compos. Struct. 182, 116–123 (2017). https://doi.org/10.1016/j.compstruct.2017.09.017 CrossRef

24.

Gauntt, S.M., Campbell, R.L.: Characterization of a hybrid (steel-composite) gear with various composite materials and layups, AIAA Scitech 2019 Forum, San Diego, California, https://doi.org/10.2514/6.2019-0146

25.

Catera, P.G., Mundo, D., Treviso, A., Gagliardi, F., Visrolia, A.: On the design and simulation of hybrid metal-composite gears. Appl. Compos. Mater. 26, 817 (2019). https://doi.org/10.1007/s10443-018-9753-6 CrossRef

26.

Shweiki, S., Rezayat, A., Tamarozzi, T., Mundo, D.: Transmission Error and strain analysis of lightweight gears by using a hybrid FE-analytical gear contact model. Mech. Syst. Signal Process. 123, 573–590 (2019). https://doi.org/10.1016/j.ymssp.2019.01.024 CrossRef

27.

Siemens LMS Scadas system

28.

Salem, H., Boutchicha, D., Boudjemai, A.: Modal analysis of themulti-shaped coupled honeycomb structures used in satellites structural design. Int. J. Interact. Des. Manuf. (IJIDeM) 12, 955–967 (2018). https://doi.org/10.1007/s12008-017-0444-6 CrossRef

29.

Siemens PLM software’s Simcenter

30.

Basic Dynamic Analysis User’s Guide, Siemens NX Nastran

31.

Ginsberg, J.H.: Mechanical and Structural Vibrations: theory and applications. Wiley, New York (2001)

32.

Mahmoudi, S., Kervoelen, A., Robin, G., Duigou, L., Daya, E.M., Cadou, J.M.: Experimental and numerical investigation of the damping of flax–epoxy composite plates. Compos. Struct. 208, 426–433 (2019). https://doi.org/10.1016/j.compstruct.2018.10.030 CrossRef

33.

M46J, Technical datasheet, Toray Composite Materials America Inc

Titel: A comparative analysis of adhesive bonding and interference fitting as joining technologies for hybrid metal-composite gear manufacturing
verfasst von: Piervincenzo G. Catera
Domenico Mundo
Francesco Gagliardi
Alessandra Treviso
Publikationsdatum: 16.01.2020
Verlag: Springer Paris
Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) / Ausgabe 2/2020
Print ISSN: 1955-2513
Elektronische ISSN: 1955-2505
DOI: https://doi.org/10.1007/s12008-020-00647-y

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Weitere Artikel der Ausgabe 2/2020

Contribution to the optimization of the autonomous photovoltaic solar systems with hybrid storage for loads with peak power with constraints of volume and loss of power supply probability

Optimization of a mono-composite leaf spring using a hybrid fiber-layup approach

Research on the construction method of kansei image prediction model based on cognition of EEG and ET

Albatros Create: an interactive and generative tool for the design and 3D modeling of wind turbines with wavy leading edge

Design for additive manufacturing applied for mass reduction of a two-stroke engine cylinder for portable machine

Communication system development for emotional domotics interactive space

Premium Partner