A miniature in-plane piezoresistive MEMS accelerometer for detection of slider off-track motion in hard disk drives

A miniature in-plane pizoresistive MEMS accelerometer was designed, fabricated and characterized for detection of slider off-track motion in hard disk drives. The structure of the accelerometer consists of a central supporting beam and two stress-magnifying sensing beams. Under geometric constraints imposed by the trailing side of a pico slider, the accelerometer design was optimized to achieve approximately pure axial deformation in the sensing beams and a maximum sensitivity with a specified natural frequency of 300 kHz. Fabricated on a silicon-on-insulator (SOI) wafer, the accelerometer with a half Wheatstone bridge was wirebonded to external pads and interfaced with an amplifier circuit on a printed circuit board (PCB). The noise level, sensitivity, nonlinearity were characterized with vibration testing on a shaker. The miniature accelerometer (1 × 0.3 × 0.3 mm³) with a weight of only 0.2 mg offers a much higher resonant frequency with a comparable sensitivity compared with those in previous work.