Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 5-8/2019

29.08.2019 | ORIGINAL ARTICLE

A new joining by forming process for fixing sheets to tubes

verfasst von: Luis M. Alves, Frederico L. R. Silva, Rafael M. Afonso, Paulo A. F. Martins

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-8/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This paper is focused on fixing sheets to tubes away from the tube ends by annular sheet squeezing. The main objectives are the investigation of the physics behind material separation at the cross-section recess corner of the punches and the determination of the appropriate squeezing depth values. The methodology combines experimentation and finite element modelling and the overall presentation is illustrated with selected test cases retrieved from the experimental work plan. Results show that material separation is caused by through-thickness shear, that forces and energy required to form the new surfaces are negligible and that appropriate squeezing depth values result from a compromise between the quality of the mechanical interlocking and the pull-out destructive strength of the joints.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Mori K, Bay N, Fratini L, Micari F, Tekkaya AE (2013) Joining by plastic deformation. CIRP Ann Manuf Technol 62:673–694CrossRef Mori K, Bay N, Fratini L, Micari F, Tekkaya AE (2013) Joining by plastic deformation. CIRP Ann Manuf Technol 62:673–694CrossRef
2.
Zurück zum Zitat Groche P, Wohletz S, Brenneis M, Pabst C, Resch F (2014) Joining by forming - a review on joint mechanisms, applications and future trends. J Mater Process Technol 214:1972–1994CrossRef Groche P, Wohletz S, Brenneis M, Pabst C, Resch F (2014) Joining by forming - a review on joint mechanisms, applications and future trends. J Mater Process Technol 214:1972–1994CrossRef
3.
Zurück zum Zitat Alves LM, Silva CMA, Martins PAF (2018) Joining by plastic deformation. Key Eng Mater 767:25–41CrossRef Alves LM, Silva CMA, Martins PAF (2018) Joining by plastic deformation. Key Eng Mater 767:25–41CrossRef
4.
Zurück zum Zitat Matsumoto R, Hanami S, Ogura A, Yoshimura H, Osakada K (2008) New plastic joining method using indentation of cold bar to hot forged part. CIRP Ann Manuf Technol 57:279–282CrossRef Matsumoto R, Hanami S, Ogura A, Yoshimura H, Osakada K (2008) New plastic joining method using indentation of cold bar to hot forged part. CIRP Ann Manuf Technol 57:279–282CrossRef
5.
Zurück zum Zitat Altan T, Tekkaya AE (2012) Sheet metal forming: processes and applications. ASM International, Ohio Altan T, Tekkaya AE (2012) Sheet metal forming: processes and applications. ASM International, Ohio
6.
Zurück zum Zitat Alves LM, Dias EJ, Martins PAF (2011) Joining sheet panels to thin-walled tubular profiles by tube end forming. J Clean Prod 19:712–719CrossRef Alves LM, Dias EJ, Martins PAF (2011) Joining sheet panels to thin-walled tubular profiles by tube end forming. J Clean Prod 19:712–719CrossRef
7.
Zurück zum Zitat Sizova I, Sviridov A, Bambach M (2017) Avoiding crack nucleation and propagation during upset bulging of tubes. International Journal Materials Forming 10:443–451CrossRef Sizova I, Sviridov A, Bambach M (2017) Avoiding crack nucleation and propagation during upset bulging of tubes. International Journal Materials Forming 10:443–451CrossRef
8.
Zurück zum Zitat Alves LM, Silva FLR, Afonso RM, Martins PAF (2019) Joining sheets to tubes by annular sheet squeezing. Int J Mach Tools Manuf 143:16–22CrossRef Alves LM, Silva FLR, Afonso RM, Martins PAF (2019) Joining sheets to tubes by annular sheet squeezing. Int J Mach Tools Manuf 143:16–22CrossRef
9.
Zurück zum Zitat Markov AA (1947) On variational principles in theory of plasticity, Prikladnaia Matematika i Mekhanika II: 339–350 Markov AA (1947) On variational principles in theory of plasticity, Prikladnaia Matematika i Mekhanika II: 339–350
10.
Zurück zum Zitat Nielsen CV, Zhang W, Alves LM, Bay N, Martins PAF (2013) Modelling of thermo-electro-mechanical manufacturing processes with applications in metal forming and resistance welding. Springer-Verlag, LondonCrossRef Nielsen CV, Zhang W, Alves LM, Bay N, Martins PAF (2013) Modelling of thermo-electro-mechanical manufacturing processes with applications in metal forming and resistance welding. Springer-Verlag, LondonCrossRef
11.
Zurück zum Zitat Christiansen P, Nielsen CV, Bay N, Martins PAF (2019) Internal shear cracking in bulk metal forming. J Mater Des Appl 233:603–614 Christiansen P, Nielsen CV, Bay N, Martins PAF (2019) Internal shear cracking in bulk metal forming. J Mater Des Appl 233:603–614
12.
Zurück zum Zitat McClintock FA, Kaplan SM, Berg CA (1966) Ductile fracture by hole growth in shear bands. Int J Fract Mech 2:614–627CrossRef McClintock FA, Kaplan SM, Berg CA (1966) Ductile fracture by hole growth in shear bands. Int J Fract Mech 2:614–627CrossRef
Metadaten
Titel
A new joining by forming process for fixing sheets to tubes
verfasst von
Luis M. Alves
Frederico L. R. Silva
Rafael M. Afonso
Paulo A. F. Martins
Publikationsdatum
29.08.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 5-8/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04350-5

Weitere Artikel der Ausgabe 5-8/2019

The International Journal of Advanced Manufacturing Technology 5-8/2019 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.