Aerobic composting of tobacco industry solid waste—simulation of the process

Solid waste accumulated during the processing of tobacco for cigarette manufacture mostly contains tobacco particles and flavoring agents. Its main characteristics are a high content of nicotine (2,000 mg per kg of total solids), which is a toxic compound, and high value of total organic carbon of the aqueous extract (12,620.0 mg l⁻¹). Because of this fact tobacco waste cannot be disposed of with urban waste.

The aim of this work was to stabilize tobacco solid waste by aerobic composting. The experiments were carried out in closed thermally insulated column reactors (1.0 l and 25 l) under adiabatic conditions and at an airflow rate of 0.9 l min⁻¹ kg⁻¹ of volatile solids for 16 days. During the process, temperature changes in the reactor, CO₂ production and the numbers of mesophilic and thermophilic organisms in the mixed microbial culture were closely monitored. Nicotine concentration in the samples was analyzed at the start and at the end of process. It was estimated that at the end of composting the volume and mass of total solids in the tobacco waste were reduced by about 50% and those of nicotine by 80%. A simple empirical model was used to simulate the biodegradation rate of the organic fraction of the solid waste. It was found that the selected model describes aerobic composting fairly well, although only two kinetic parameters (k ₀ and n) were estimated.