nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

10.11.2019 | ORIGINAL ARTICLE

An assessment for a new approach to pulsating lubrication strategy (PLS) in end milling

verfasst von: M.S.A Hafiz, M.S Kasim, R Izamshah, W.N.F Mohamad, A Abdullah, M.F Jaafar

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

This paper presents the result of pulsating lubrication strategy (PLS), an alternative metalworking fluids approach to improve machining performance. The formation of built-up edge (BUE) and built-up layer (BUL) is among the problems encountered during the machining of aluminum alloy, which degrades cutting performance and thus affects the machined surface quality. This study focuses on chip removal effectiveness by jetting a coolant intermittently of PLS on the cutting tool to create a hydraulic shock. The water stream coolant was set to pulsate at 2000 pulse/min with the pressure of 0.76 MPa. Applying this method improves chip evacuation. Hence, minimizing the formation of BUE and BUL more effectively than dry cutting.

Vorheriger Artikel The effect of wire feed geometry on electron beam freeform 3D printing of complex-shaped samples from Ti-6Al-4V alloy

Nächster Artikel A novel method for tool condition monitoring based on long short-term memory and hidden Markov model hybrid framework in high-speed milling Ti-6Al-4V

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Jafarian F, Amirabadi H, Fattahi M (2014) Improving surface integrity in finish machining of Inconel 718 alloy using intelligent systems. Int J Adv Manuf Technol 71:817–827. https://doi.org/10.1007/s00170-013-5528-2 CrossRef

Umbrello D, Filice L (2009) Improving surface integrity in orthogonal machining of hardened AISI 52100 steel by modeling white and dark layers formation. CIRP Ann 58:73–76. https://doi.org/10.1016/j.cirp.2009.03.106 CrossRef

Kasim MS, Atan MH, Che Haron CH, Ghani JA, Sulaiman MA, Mohamad E, Minhat M, Hadzley M, Saedon JB (2015) Analysis of tool performance during ball-end milling of Aluminium alloy 6061-T6. Appl Mech Mater 761:318–323. https://doi.org/10.4028/www.scientific.net/AMM.761.318 CrossRef

Braghini Junior A, Diniz AE, Filho FT (2009) Tool wear and tool life in end milling of 15–5 PH stainless steel under different cooling and lubrication conditions. Int J Adv Manuf Technol 43:756–764. https://doi.org/10.1007/s00170-008-1744-6 CrossRef

Hafiz MSA, Kasim MS, Mohamad WNF et al (2019) The effects of dry and chilled air on tool wear behavior during face milling of Inconel 718. J Tribol 21:47–62

DeVries WR (1992) Analysis of material removal processes. Springer New York, New York, NYCrossRef

Vishnu Vardhan M, Sankaraiah G, Yohan M (2018) Optimization of cutting Parameters and Prediction of Ra & MRR for machining of P20 Steel on CNC milling using Artificial Neural Networks. Mater Today Proc 5:27058–27064. https://doi.org/10.1016/j.matpr.2018.09.010, Optimization of cutting Parameters and Prediction of Ra & MRR for machining of P20 Steel on CNC milling using Artificial Neural Networks

Che Haron CH, Ghani JA, Kasim MS, Soon TK, Ibrahim GA, Sulaiman MA (2010) Surface Intergrity of Inconel 718 under MQL condition. Adv Mater Res 150–151:1667–1672. https://doi.org/10.4028/www.scientific.net/AMR.150-151.1667 CrossRef

de Souza AF, Diniz AE, Rodrigues AR, Coelho RT (2014) Investigating the cutting phenomena in free-form milling using a ball-end cutting tool for die and mold manufacturing. Int J Adv Manuf Technol 71:1565–1577. https://doi.org/10.1007/s00170-013-5579-4 CrossRef

10.

Jiang F, Li J, Yan L, Sun J, Zhang S (2010) Optimizing end-milling parameters for surface roughness under different cooling/lubrication conditions. Int J Adv Manuf Technol 51:841–851. https://doi.org/10.1007/s00170-010-2680-9 CrossRef

11.

Santos MC, Machado AR, Sales WF, Barrozo MAS, Ezugwu EO (2016) Machining of aluminum alloys: a review. Int J Adv Manuf Technol 86:3067–3080. https://doi.org/10.1007/s00170-016-8431-9 CrossRef

12.

Li L, He N, Wang M, Wang Z (2002) High speed cutting of Inconel 718 with coated carbide and ceramic inserts. J Mater Process Technol 129:127–130. https://doi.org/10.1016/S0924-0136(02)00590-3 CrossRef

13.

Jawaid A, Koksal S, Sharif S (2001) Cutting performance and wear characteristics of PVD coated and uncoated carbide tools in face milling Inconel 718 aerospace alloy. J Mater Process Technol 116:2–9. https://doi.org/10.1016/S0924-0136(01)00850-0 CrossRef

14.

Su Y, He N, Li L, Li XL (2006) An experimental investigation of effects of cooling/lubrication conditions on tool wear in high-speed end milling of Ti-6Al-4V. Wear 261:760–766. https://doi.org/10.1016/j.wear.2006.01.013 CrossRef

15.

Yusoff AR, Mohamed Suffian MRZ, Taib MY (2011) Literature review of optimization technique for chatter suppression in machining. J Mech Eng Sci 1:47–61. https://doi.org/10.15282/jmes.1.2011.5.0005 CrossRef

16.

Khan MAR, Rahman MM, Kadirgama K, Maleque MA, Ishak M (2011) Prediction of surface roughness of Ti-6Al-4V in electrical discharge machining: a regression model. J Mech Eng Sci 1:16–24. https://doi.org/10.15282/jmes.1.2011.2.0002 CrossRef

17.

Boswell B, Islam MN (2013) Feasibility study of adopting minimal quantities of lubrication for end milling Aluminium. In: Proceedings of the world congress on engineering 2012, London, U.K, pp 1–5

18.

Zhang Y, Jun MBG (2013) Mixed jet of independently atomized water and oil sprays as cutting fluids in micro-milling. Manuf Lett 1:13–16. https://doi.org/10.1016/j.mfglet.2013.08.003 CrossRef

19.

Puvanesan M, Rahman M, Najiha M, Kadirgama K (2014) Experimental investigation of minimum quantity lubrication on tool Wear in aluminum alloy 6061-T6 using different cutting tools. Int J Automot Mech Eng 9:1538–1549. https://doi.org/10.15282/ijame.9.2013.5.0127 CrossRef

20.

Sreejith PS (2008) Machining of 6061 aluminium alloy with MQL, dry and flooded lubricant conditions. Mater Lett 62:276–278. https://doi.org/10.1016/j.matlet.2007.05.019 CrossRef

21.

Kasim MS, Che Haron CH, Ghani JA et al (2013) Tool life of TiAlN PVD coated carbide tool in high-speed end milling of untreated Inconel 718 under minimum quantity lubrication condition. Sains Malaysiana 42:1721–1726

22.

Ueda T, Hosokawa A, Yamada K (2006) Effect of oil mist on tool temperature in cutting. J Manuf Sci Eng 128:130–135. https://doi.org/10.1115/1.2039099 CrossRef

23.

Kasim MS, Hafiz MSA, Ghani JA, Haron CHC, Izamshah R, Sundi SA, Mohamed SB, Othman IS (2019) Investigation of surface topology in ball nose end milling process of Inconel 718. Wear 426–427:1318–1326. https://doi.org/10.1016/j.wear.2018.12.076 CrossRef

24.

Mia M, Dhar NR (2015) Effect of high pressure coolant jet on cutting temperature, tool Wear and surface finish in turning hardened (HRC 48) steel. J Mech Eng 45(1):1–6. https://doi.org/10.3329/jme.v45i1.24376 CrossRef

25.

Ezugwu EO, Bonney J (2004) Effect of high-pressure coolant supply when machining nickel-base, Inconel 718, alloy with coated carbide tools. J Mater Process Technol 153–154:1045–1050. https://doi.org/10.1016/j.jmatprotec.2004.04.329 CrossRef

26.

Mia M, Dhar NR (2017) Optimization of surface roughness and cutting temperature in high-pressure coolant-assisted hard turning using Taguchi method. Int J Adv Manuf Technol 88:739–753. https://doi.org/10.1007/s00170-016-8810-2 CrossRef

27.

SUMITOMO General Cataloque (2018) Performance cutting tool, Hyogo

28.

El-Batahgy A-M, Terad B, Omar A (2013) Effect of friction stir welding parameters on properties of AA6061 aluminum alloy butt welded joints. In: Proceedings of the 1st international joint symposium on joining and welding. Elsevier, pp 33–40

Titel: An assessment for a new approach to pulsating lubrication strategy (PLS) in end milling
verfasst von: M.S.A Hafiz
M.S Kasim
R Izamshah
W.N.F Mohamad
A Abdullah
M.F Jaafar
Publikationsdatum: 10.11.2019
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-019-04420-8

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 7-8/2019

A gesture- and head-based multimodal interaction platform for MR remote collaboration

Finite element analysis of ultrasonic assisted milling of SiCp/Al composites

Chatter detection in robotic drilling operations combining multi-synchrosqueezing transform and energy entropy

An experimental investigation on surface layer damage in high-efficiency and low-damage grinding of rail by slotted CBN grinding wheel

Effect of edge hone radius on plowing-induced plastic deformation in hard milling: analytical modeling and experimental validation

Experimental investigation of the application of parameter inversion for residual stress adjustment in five-axis milling using an annular cutter

Premium Partner

Marktübersichten