Skip to main content
Erschienen in: Journal of Coatings Technology and Research 1/2022

12.07.2021

An overview of planar flow casting of thin metallic glasses and its relation to slot coating of liquid films

verfasst von: Eric A. Theisen, Steven J. Weinstein

Erschienen in: Journal of Coatings Technology and Research | Ausgabe 1/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Planar flow casting (PFC) is a method that can be used to make thin, long, and wide metallic alloy foils by extruding molten liquid through a nozzle slot and immediately quenching on a moving roller. The quenching rates are high enough that amorphous metallic glasses may be formed that have many desirable properties for a wide variety of applications. This paper reviews how PFC processes were developed, examines the typical operability range of PFC, and reviews the defects that commonly form. The geometrical similarities between PFC and slot coating process are apparent, and this paper highlights differences between the operability ranges of both processes.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Klement, W, Willens, R, Duwez, P, “Non-crystalline structure in solidified gold-silicon alloys.” Nature, 187 869–870 (1960)CrossRef Klement, W, Willens, R, Duwez, P, “Non-crystalline structure in solidified gold-silicon alloys.” Nature, 187 869–870 (1960)CrossRef
2.
Zurück zum Zitat Hasegawa, R, “Applications of amorphous magnetic alloys.” Mat. Sci. Eng. A, 375–377 90–97 (2004)CrossRef Hasegawa, R, “Applications of amorphous magnetic alloys.” Mat. Sci. Eng. A, 375–377 90–97 (2004)CrossRef
3.
Zurück zum Zitat Duwez, P, Lin, S, “Amorphous ferromagnetic phase in iron-carbon-phosphorus alloys.” J. Appl. Phys., 38 4096 (1967)CrossRef Duwez, P, Lin, S, “Amorphous ferromagnetic phase in iron-carbon-phosphorus alloys.” J. Appl. Phys., 38 4096 (1967)CrossRef
4.
Zurück zum Zitat Chen, H, Polk, D, “Novel amorphous metals and amorphous metal articles,” US Patent 3856513 (1974) Chen, H, Polk, D, “Novel amorphous metals and amorphous metal articles,” US Patent 3856513 (1974)
5.
Zurück zum Zitat Davis, L: In Metallic Glasses, Gilman, J, Leamy, H, eds., Institution of Metallurgists, London, 1982, pp. 190–223. Davis, L: In Metallic Glasses, Gilman, J, Leamy, H, eds., Institution of Metallurgists, London, 1982, pp. 190–223.
6.
Zurück zum Zitat Hashimoto, K: In Rapidly Solidified Alloys, ed. Lieberman, H, Marcel Dekker, Inc., 1993, pp.591–615. Hashimoto, K: In Rapidly Solidified Alloys, ed. Lieberman, H, Marcel Dekker, Inc., 1993, pp.591–615.
7.
Zurück zum Zitat Ng, H, “Amorphous Core Transformers Show Promise.” IEEE Electr. Insul. Mag., 5 (3) 36–38 (1989)CrossRef Ng, H, “Amorphous Core Transformers Show Promise.” IEEE Electr. Insul. Mag., 5 (3) 36–38 (1989)CrossRef
8.
Zurück zum Zitat DeCristofaro, N, Henschel, C, “METLGAS Brazing Foils.” Welding J., 57 (7) 33–38 (1978) DeCristofaro, N, Henschel, C, “METLGAS Brazing Foils.” Welding J., 57 (7) 33–38 (1978)
9.
Zurück zum Zitat Cahn, R: in Rapidly Solidified Alloys, ed. Lieberman, H, Marcel Dekker, Inc., 1993, pp. 1–15. Cahn, R: in Rapidly Solidified Alloys, ed. Lieberman, H, Marcel Dekker, Inc., 1993, pp. 1–15.
10.
Zurück zum Zitat Kavesh, S: in Metallic Glasses, Gilman, J, Leamy, H, eds., Institution of Metallurgists, London, 1982, pp. 1–83. Kavesh, S: in Metallic Glasses, Gilman, J, Leamy, H, eds., Institution of Metallurgists, London, 1982, pp. 1–83.
11.
Zurück zum Zitat Lee, R, Brewer, E, Schaffel, N, “Processing of neodymium-iron-boron melt-spun ribbons to fully dense magnets.” IEEE Trans. Magn., 21 (5) 1958–1963 (1985)CrossRef Lee, R, Brewer, E, Schaffel, N, “Processing of neodymium-iron-boron melt-spun ribbons to fully dense magnets.” IEEE Trans. Magn., 21 (5) 1958–1963 (1985)CrossRef
12.
Zurück zum Zitat Raybould, D, “Dispersion Strengthened Aluminum Alloys,” eds. Kim, Y, Griffith, W, TMS, Warrendale, PA, pp. 517–537, 1988. Raybould, D, “Dispersion Strengthened Aluminum Alloys,” eds. Kim, Y, Griffith, W, TMS, Warrendale, PA, pp. 517–537, 1988.
13.
Zurück zum Zitat Narasimhan, M, “Amorphous metallic strips,” US Patent 4331739 (1982) Narasimhan, M, “Amorphous metallic strips,” US Patent 4331739 (1982)
14.
Zurück zum Zitat Steen, P, Karcher, C, “Fluid mechanics of spin casting of metals.” Ann. Rev. Fluid Mech., 29 373–397 (1997)CrossRef Steen, P, Karcher, C, “Fluid mechanics of spin casting of metals.” Ann. Rev. Fluid Mech., 29 373–397 (1997)CrossRef
15.
Zurück zum Zitat Mattson, J, Theisen, E, Steen, P, “Rapid solidification of glassy and crystalline ribbons by planar flow casting.” Chem. Eng. Sci., 192 1198–1208 (2018)CrossRef Mattson, J, Theisen, E, Steen, P, “Rapid solidification of glassy and crystalline ribbons by planar flow casting.” Chem. Eng. Sci., 192 1198–1208 (2018)CrossRef
16.
Zurück zum Zitat Liu, H, Chem, W, Qiu, S, Liu, G, “Numerical simulation of initial development of fluid flow and heat transfer in planar flow casting process.” Met. Trans. B., 40B (3) 441–429 (2009) Liu, H, Chem, W, Qiu, S, Liu, G, “Numerical simulation of initial development of fluid flow and heat transfer in planar flow casting process.” Met. Trans. B., 40B (3) 441–429 (2009)
17.
Zurück zum Zitat Bussman, M, Monoghimi, J, Kirk, D, Graydon, J, “A numerical study of the steady flow and temperature fields within a melt spinning puddle.” Int. J. Heat Mass Trans., 24 3997–4010 (2002)CrossRef Bussman, M, Monoghimi, J, Kirk, D, Graydon, J, “A numerical study of the steady flow and temperature fields within a melt spinning puddle.” Int. J. Heat Mass Trans., 24 3997–4010 (2002)CrossRef
18.
Zurück zum Zitat Carpenter, J, Steen, P, “Planar-flow spin-casting of molten metals: process behavior.” J. Mat. Sci., 27 215–225 (1992)CrossRef Carpenter, J, Steen, P, “Planar-flow spin-casting of molten metals: process behavior.” J. Mat. Sci., 27 215–225 (1992)CrossRef
19.
Zurück zum Zitat Su, Y, et al. “Tuning the planar-flow melt spinning process subject to operability conditions.” JOM, 66 1277–1286 (2014)CrossRef Su, Y, et al. “Tuning the planar-flow melt spinning process subject to operability conditions.” JOM, 66 1277–1286 (2014)CrossRef
20.
Zurück zum Zitat Theisen, E, Davis, M, Weinstein, S, Steen, P, “Transient behavior of the planar-flow melt spinning process.” Chem. Eng. Sci., 65 3249–3259 (2010)CrossRef Theisen, E, Davis, M, Weinstein, S, Steen, P, “Transient behavior of the planar-flow melt spinning process.” Chem. Eng. Sci., 65 3249–3259 (2010)CrossRef
21.
Zurück zum Zitat Li, D, Lu, Z, “The effects of aging on the cyclical thermal shock response of a copper-beryllium alloy as a substrate of cooling wheel in planar flow casting process.” Mater. Res. Express, 7 (11) 116511 (2020)CrossRef Li, D, Lu, Z, “The effects of aging on the cyclical thermal shock response of a copper-beryllium alloy as a substrate of cooling wheel in planar flow casting process.” Mater. Res. Express, 7 (11) 116511 (2020)CrossRef
22.
Zurück zum Zitat Byrne, C, Theisen, E, Reed, B, Steen, P, “Capillary puddle vibrations linked to casting-defect formation in planar-flow melt spinning.” Met. Trans. B, 37B (3) 445–456 (2006)CrossRef Byrne, C, Theisen, E, Reed, B, Steen, P, “Capillary puddle vibrations linked to casting-defect formation in planar-flow melt spinning.” Met. Trans. B, 37B (3) 445–456 (2006)CrossRef
23.
Zurück zum Zitat Weinstein, S, Ruschak, K, “Coating flows.” Annual Rev. Fluid Mech., 36 29–53 (2004)CrossRef Weinstein, S, Ruschak, K, “Coating flows.” Annual Rev. Fluid Mech., 36 29–53 (2004)CrossRef
24.
Zurück zum Zitat Ruschak, K, “Limiting flow in a pre-metered coating device.” Chem. Eng. Sci., 31 1057–1068 (1976)CrossRef Ruschak, K, “Limiting flow in a pre-metered coating device.” Chem. Eng. Sci., 31 1057–1068 (1976)CrossRef
25.
Zurück zum Zitat Byrne, C, Weinstein, S, Steen, P, “Capillary stability limits for liquid metal in melt spinning.” Chem. Eng. Sci., 61 8004–8009 (2006)CrossRef Byrne, C, Weinstein, S, Steen, P, “Capillary stability limits for liquid metal in melt spinning.” Chem. Eng. Sci., 61 8004–8009 (2006)CrossRef
26.
Zurück zum Zitat Cox, B, Steen, P, “‘Herringbone’ defect formation in planar-flow melt spinning.” J. Mat. Proc. Tech, 213 1743–1752 (2013)CrossRef Cox, B, Steen, P, “‘Herringbone’ defect formation in planar-flow melt spinning.” J. Mat. Proc. Tech, 213 1743–1752 (2013)CrossRef
Metadaten
Titel
An overview of planar flow casting of thin metallic glasses and its relation to slot coating of liquid films
verfasst von
Eric A. Theisen
Steven J. Weinstein
Publikationsdatum
12.07.2021
Verlag
Springer US
Erschienen in
Journal of Coatings Technology and Research / Ausgabe 1/2022
Print ISSN: 1547-0091
Elektronische ISSN: 1935-3804
DOI
https://doi.org/10.1007/s11998-021-00503-y

Weitere Artikel der Ausgabe 1/2022

Journal of Coatings Technology and Research 1/2022 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.