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Lasers in Manufacturing and Materials Processing

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26.06.2023 | Research

Comprehensive review on residual stress control strategies in laser-based powder bed fusion process– Challenges and opportunities

verfasst von: V. Praveen Kumar, A. Vinoth Jebaraj

Erschienen in: Lasers in Manufacturing and Materials Processing | Ausgabe 3/2023

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Abstract

The significant advantage of laser-based powder bed fusion (L-PBF) process is to produce extremely complex-shaped lightweight engineering parts through layer-by-layer fabrication. The control of excessive residual stress (RS) formation is one of the primary challenges in the L-PBF process. The restraining action caused by thermal gradient (TG) between the layers and between the adjacent laser scan tracks within layer is the main factor responsible for RS formation in L-PBF process. The dimensional changes, localized distortion of parts, delamination of layers during fabrication, and crack nucleation upon cooling are the significant drawbacks of excessive accumulation of RS. It is essential to control the RS accumulation to avoid build failure and to improve the load carrying capacity of parts in as-built condition. The present review delivers the influence of major L-PBF parameters such as laser power (LP), scan speed (SS), scan strategy, scan vector length, layer thickness, hatch spacing and build orientation on the control of RS formation. The present review also focusing the selection strategy of major L-PBF parameters with respect to their contribution on RS control. The role of process parameters in controlling the volumetric energy density (VED) and their effect on melt pool size have been discussed. As an outcome, the current review addresses the existing challenges and research opportunities on control of RS in the L-PBF parts.

Vorheriger Artikel Nano-Sized Polyethylene Particles Produced by Nano-Second UV Laser Ablation

Nächster Artikel Experimental Optimization of Multi-Quality Laser Cutting Characteristics of Jute/Epoxy laminate: Full Factorial Design and Grey Relational Analysis

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Titel: Comprehensive review on residual stress control strategies in laser-based powder bed fusion process– Challenges and opportunities
verfasst von: V. Praveen Kumar
A. Vinoth Jebaraj
Publikationsdatum: 26.06.2023
Verlag: Springer US
Erschienen in: Lasers in Manufacturing and Materials Processing / Ausgabe 3/2023
Print ISSN: 2196-7229
Elektronische ISSN: 2196-7237
DOI: https://doi.org/10.1007/s40516-023-00217-6

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Weitere Artikel der Ausgabe 3/2023

Experimental Optimization of Multi-Quality Laser Cutting Characteristics of Jute/Epoxy laminate: Full Factorial Design and Grey Relational Analysis

Effects of Surface Morphology with Pulse Duration Variation for Supercapacitor Electrode Fabrication Using ULPING Technique

Nano-Sized Polyethylene Particles Produced by Nano-Second UV Laser Ablation

Non-Distractive Testing and Alloying by Nanosecond Nd: Yag Laser Technique as Alternative Method to Find Nano -ZnO/Al Different Properties

Deformed Ternary Phosphides III-P for Efficient Light Control in Optoelectronic Applications

CO2 Laser Fabrication of a Passive continuous-flow T-shaped Polymethyl Methacrylate (PMMA) Micromixer

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