Covalently and ionically crosslinked sulfonated poly(arylene ether ketone)s as proton exchange membranes

A series of covalently and ionically crosslinked sulfonated poly(arylene ether ketone)s (SPAEKs) were prepared via the cyclocondensation reaction of crosslinkable SPAEKs with 3,3′-diaminobenzidine to form quinoxaline groups, where crosslinkable SPAEKs were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil, 4,4′-difluorobenzophenone, and 5,5′-carbonyl-bis(2-fluorobenzene sulfonate). The SPAEK membranes had high mechanical properties and the isotropic membrane swelling. The covalent and ionical crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes showed the lower membrane dimensional change, lower methanol permeability, and higher oxidative stability than the corresponding uncrosslinked membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (CK3) with measured ion exchange capacity of 1.62 mequiv g⁻¹ displayed a reasonably high proton conductivity of 110 mS/cm with water uptake of 33 wt% at 80 °C, and exhibited a low methanol permeability of 1.7 × 10⁻⁷ cm² s⁻¹ for 32 wt% methanol solution at 25 °C. The covalently and ionically crosslinked SPAEK membranes have potential for polymer electrolyte membrane fuel cells and direct methanol fuel cells.