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The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 9-10/2022

04.04.2022 | ORIGINAL ARTICLE

Cutting force and nonlinear chatter stability of ball-end milling cutter

verfasst von: Ce Zhang, Changyou Li, Mengtao Xu, Guo Yao, Zhendong Liu, Weibing Dai

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2022

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Abstract

Ball-end milling cutters are one of the most widely used cutters in the automotive, aerospace, die, and machine parts industries. Milling chatter reduced the surface quality and production efficiency, resulting in noise. It is particularly important to model the cutting force and analyze the flutter stability of ball-end milling cutters. In this study, a simplified milling force model of ball-end milling cutter with three degrees of freedom was established based on Merchant bevel cutting theory. The model simplified the milling force coefficient. The expressions of instantaneous milling area considering the vibration displacements in X, Y, and Z directions were derived. The nonlinear dynamic cutting force model of ball-end milling cutter with three degrees of freedom was proposed. The nonlinear chatter vibration mechanical model of ball-end milling cutter with three degrees of freedom was developed by introducing the time delay term, and the stability analysis is carried out by the stability lobe diagram. The proposed models were experimentally verified.
Vorheriger Artikel Thickness prediction of thin strip cold rolling based on VBGM-RBF
Nächster Artikel Accurate and robust sub-pixel refinement for fillet weld joint based on directional maximum projection

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Metadaten
Titel
Cutting force and nonlinear chatter stability of ball-end milling cutter
verfasst von
Ce Zhang
Changyou Li
Mengtao Xu
Guo Yao
Zhendong Liu
Weibing Dai
Publikationsdatum
04.04.2022
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2022
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-022-09150-y

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