Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 3-4/2021

31.07.2021 | ORIGINAL ARTICLE

Data-driven sustainability evaluation of machining system: a case study

verfasst von: Cuixia Zhang, Cui Wang, Conghu Liu, Guang Zhu, Wenyi Li, Mengdi Gao

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Improving resource efficiency and reducing waste discharge are the inevitable trends of the development of sustainable machining system. Therefore, a data-driven sustainability evaluation method of machining system is proposed. The input (energy, materials, equipment, R&D, and services) and output (wastes and products) data of machining system are collected. These dimensional data are processed by emergy. The emergy flow calculation model of the machining process is established for data modeling, and the sustainability evaluation index of machining system is constructed for data analysis. Finally, an engine base machining process is taken as a case study for innovative practice, and the targeted process optimization is adopted based on its sustainability evaluation for innovative practice. The feasibility and effectiveness of the method are verified. This study provides theoretical and methodological support for promoting the sustainability of the manufacturing industry.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Gao M, Li L, Wang Q, Liu C (2020) Energy efficiency and dynamic analysis of a novel hydraulic system with double actuator. Int J Precis Eng Manuf Green Technol 7(3):643–655CrossRef Gao M, Li L, Wang Q, Liu C (2020) Energy efficiency and dynamic analysis of a novel hydraulic system with double actuator. Int J Precis Eng Manuf Green Technol 7(3):643–655CrossRef
2.
Zurück zum Zitat Liu C, Gao M, Zhu G, Zhang C, Cai W (2021) Data driven eco-efficiency evaluation and optimization in industrial production. Energy 224(11):120170CrossRef Liu C, Gao M, Zhu G, Zhang C, Cai W (2021) Data driven eco-efficiency evaluation and optimization in industrial production. Energy 224(11):120170CrossRef
3.
Zurück zum Zitat Yoon HS, Kim ES, Kim MS, Lee JY, Lee GB, Ahn SH (2015) Towards greener machine tools –a review on energy saving strategies and technologies. Renew Sustain Energy Rev 48:870–891CrossRef Yoon HS, Kim ES, Kim MS, Lee JY, Lee GB, Ahn SH (2015) Towards greener machine tools –a review on energy saving strategies and technologies. Renew Sustain Energy Rev 48:870–891CrossRef
4.
Zurück zum Zitat Liu C, Zhu Q, Wei F, Rao W, Liu J, Hu J, Cai W (2019) A review on remanufacturing assembly management and technology. Int J Adv Manuf Technol 105(11):4797–4808CrossRef Liu C, Zhu Q, Wei F, Rao W, Liu J, Hu J, Cai W (2019) A review on remanufacturing assembly management and technology. Int J Adv Manuf Technol 105(11):4797–4808CrossRef
5.
Zurück zum Zitat Liu Z, Zheng X, Li D, Liao C, Sheu J (2021) A novel cooperative game-based method to coordinate a sustainable supply chain under psychological uncertainty in fairness concerns. Transport Res E Logist Transport Rev 147:102237CrossRef Liu Z, Zheng X, Li D, Liao C, Sheu J (2021) A novel cooperative game-based method to coordinate a sustainable supply chain under psychological uncertainty in fairness concerns. Transport Res E Logist Transport Rev 147:102237CrossRef
6.
Zurück zum Zitat Peng Q, Wang C, Xu L (2020) Emission abatement and procurement strategies in a low-carbon supply chain with option contracts under stochastic demand. Comput Ind Eng 144:106502CrossRef Peng Q, Wang C, Xu L (2020) Emission abatement and procurement strategies in a low-carbon supply chain with option contracts under stochastic demand. Comput Ind Eng 144:106502CrossRef
7.
Zurück zum Zitat Wickramasinghe KC, Sasahara H, Rahim EA, Perera GIP (2020) Green metalworking fluids for sustainable machining applications: a review. J Clean Prod 257:120552CrossRef Wickramasinghe KC, Sasahara H, Rahim EA, Perera GIP (2020) Green metalworking fluids for sustainable machining applications: a review. J Clean Prod 257:120552CrossRef
8.
Zurück zum Zitat Xu L, Huang C, Li C, Wang J, Liu H, Wang X (2020) A novel intelligent reasoning system to estimate energy consumption and optimize cutting parameters toward sustainable machining. J Clean Prod 261:121160CrossRef Xu L, Huang C, Li C, Wang J, Liu H, Wang X (2020) A novel intelligent reasoning system to estimate energy consumption and optimize cutting parameters toward sustainable machining. J Clean Prod 261:121160CrossRef
9.
Zurück zum Zitat Lai Z, Wang C, Zheng L, Huang W, Yang J, Guo G, Xiong W (2020) Adaptability of AlTiN-based coated tools with green cutting technologies in sustainable machining of 316L stainless steel. Tribol Int 148:106300CrossRef Lai Z, Wang C, Zheng L, Huang W, Yang J, Guo G, Xiong W (2020) Adaptability of AlTiN-based coated tools with green cutting technologies in sustainable machining of 316L stainless steel. Tribol Int 148:106300CrossRef
10.
Zurück zum Zitat Sabarinathan P, Annamalai VE, Rajkumar K (2020) Sustainable application of grinding wheel waste as abrasive for abrasive water jet machining process. J Clean Prod 261:121225CrossRef Sabarinathan P, Annamalai VE, Rajkumar K (2020) Sustainable application of grinding wheel waste as abrasive for abrasive water jet machining process. J Clean Prod 261:121225CrossRef
11.
Zurück zum Zitat Zheng J, Zheng W, Chen A, Yao J, Ren Y, Zhou C, .Wu J, Lin W, Bai B, Wang W, Zhang Z 2020 Sustainability of unconventional machining industry considering impact factors and reduction methods of energy consumption: a review and analysis. Sci Total Environ, 722, 137897.CrossRef Zheng J, Zheng W, Chen A, Yao J, Ren Y, Zhou C, .Wu J, Lin W, Bai B, Wang W, Zhang Z 2020 Sustainability of unconventional machining industry considering impact factors and reduction methods of energy consumption: a review and analysis. Sci Total Environ, 722, 137897.CrossRef
12.
Zurück zum Zitat Khan AM, Jamil M, Mia M, He N, Zhao W, Gong L (2020) Sustainability-based performance evaluation of hybrid nanofluid-assisted machining. J Clean Prod 257:120541CrossRef Khan AM, Jamil M, Mia M, He N, Zhao W, Gong L (2020) Sustainability-based performance evaluation of hybrid nanofluid-assisted machining. J Clean Prod 257:120541CrossRef
13.
Zurück zum Zitat Jamil M, Khan AM, Hegab H, Gupta MK, Mia M, He N, Zhao G, Song Q, Liu Z (2020) Milling of Ti–6Al–4V under hybrid Al 2 O 3-MWCNT nanofluids considering energy consumption, surface quality, and tool wear: a sustainable machining. Int J Adv Manuf Technol 107(9):4141–4157CrossRef Jamil M, Khan AM, Hegab H, Gupta MK, Mia M, He N, Zhao G, Song Q, Liu Z (2020) Milling of Ti–6Al–4V under hybrid Al 2 O 3-MWCNT nanofluids considering energy consumption, surface quality, and tool wear: a sustainable machining. Int J Adv Manuf Technol 107(9):4141–4157CrossRef
14.
Zurück zum Zitat Venkatesan K, Devendiran S, Sachin D, Swaraj J (2020) Investigation of machinability characteristics and comparative analysis under different machining conditions for sustainable manufacturing. Measurement 154:107425CrossRef Venkatesan K, Devendiran S, Sachin D, Swaraj J (2020) Investigation of machinability characteristics and comparative analysis under different machining conditions for sustainable manufacturing. Measurement 154:107425CrossRef
15.
Zurück zum Zitat Mortazavi M, Ivanov A (2019) Sustainable μECM machining process: indicators and assessment[J]. J Clean Prod 235(20):1580–1590CrossRef Mortazavi M, Ivanov A (2019) Sustainable μECM machining process: indicators and assessment[J]. J Clean Prod 235(20):1580–1590CrossRef
16.
Zurück zum Zitat Wang H, Zhong RY, Liu G, Mu W, Tian X, Leng D (2019) An optimization model for energy-efficient machining for sustainable production. J Clean Prod 232:1121–1133CrossRef Wang H, Zhong RY, Liu G, Mu W, Tian X, Leng D (2019) An optimization model for energy-efficient machining for sustainable production. J Clean Prod 232:1121–1133CrossRef
17.
Zurück zum Zitat Gupta K, Gupta MK (2019) Developments in nonconventional machining for sustainable production: a state-of-the-art review. Proc Inst Mech Eng C J Mech Eng Sci 233(12):4213–4232CrossRef Gupta K, Gupta MK (2019) Developments in nonconventional machining for sustainable production: a state-of-the-art review. Proc Inst Mech Eng C J Mech Eng Sci 233(12):4213–4232CrossRef
18.
Zurück zum Zitat Khan AM, Jamil M, Haq AU, Hussain S, Meng L, He N (2019) Sustainable machining. Modeling and optimization of temperature and surface roughness in the milling of AISI D2 steel. Industr Lubric Tribol 71(2):267–277CrossRef Khan AM, Jamil M, Haq AU, Hussain S, Meng L, He N (2019) Sustainable machining. Modeling and optimization of temperature and surface roughness in the milling of AISI D2 steel. Industr Lubric Tribol 71(2):267–277CrossRef
19.
Zurück zum Zitat Jia S, Yuan Q, Cai W, Li M, Li Z (2018) Energy modeling method of machine-operator system for sustainable machining. Energy Convers Manag 172:265–276CrossRef Jia S, Yuan Q, Cai W, Li M, Li Z (2018) Energy modeling method of machine-operator system for sustainable machining. Energy Convers Manag 172:265–276CrossRef
20.
Zurück zum Zitat Yip WS, To S (2018) Sustainable manufacturing of ultra-precision machining of titanium alloys using a magnetic field and its sustainability assessment. Sustain Mater Technol 16:38–46 Yip WS, To S (2018) Sustainable manufacturing of ultra-precision machining of titanium alloys using a magnetic field and its sustainability assessment. Sustain Mater Technol 16:38–46
21.
Zurück zum Zitat Gupta K, Laubscher RF (2017) Sustainable machining of titanium alloys: a critical review. Proc Inst Mech Eng B J Eng Manuf 231(14):2543–2560CrossRef Gupta K, Laubscher RF (2017) Sustainable machining of titanium alloys: a critical review. Proc Inst Mech Eng B J Eng Manuf 231(14):2543–2560CrossRef
22.
Zurück zum Zitat Uhlmann E, Peukert B, Thom S, Prasol L, Fürstmann P, Sammler F, Richarz S (2017) Solutions for sustainable machining. J Manuf Sci Eng 139(5):051009CrossRef Uhlmann E, Peukert B, Thom S, Prasol L, Fürstmann P, Sammler F, Richarz S (2017) Solutions for sustainable machining. J Manuf Sci Eng 139(5):051009CrossRef
23.
Zurück zum Zitat Masood I, Jahanzaib M, Haider A (2016) Tool wear and cost evaluation of face milling grade 5 titanium alloy for sustainable machining. Adv Prod Eng Manag 11(3):239–250 Masood I, Jahanzaib M, Haider A (2016) Tool wear and cost evaluation of face milling grade 5 titanium alloy for sustainable machining. Adv Prod Eng Manag 11(3):239–250
24.
Zurück zum Zitat Liu C, Cai W, Dinolov O, Zhang C, Rao W, Jia S, Li L, Chan FT (2018) Emergy based sustainability evaluation of remanufacturing machining systems. Energy 150:670–680CrossRef Liu C, Cai W, Dinolov O, Zhang C, Rao W, Jia S, Li L, Chan FT (2018) Emergy based sustainability evaluation of remanufacturing machining systems. Energy 150:670–680CrossRef
25.
Zurück zum Zitat Liu C, Cai W, Jia S, Zhang M, Guo H, Hu L, Jiang Z (2018) Emergy-based evaluation and improvement for sustainable manufacturing systems considering resource efficiency and environment performance. Energy Convers Manag 177:176–189CrossRef Liu C, Cai W, Jia S, Zhang M, Guo H, Hu L, Jiang Z (2018) Emergy-based evaluation and improvement for sustainable manufacturing systems considering resource efficiency and environment performance. Energy Convers Manag 177:176–189CrossRef
26.
Zurück zum Zitat Pan H, Zhang X, Wu J, Zhang Y, Lin L, Yang G, Deng S, Li L, Yu X, Qi H, Peng H (2016) Sustainability evaluation of a steel production system in China based on emergy. J Clean Prod 112:1498–1509CrossRef Pan H, Zhang X, Wu J, Zhang Y, Lin L, Yang G, Deng S, Li L, Yu X, Qi H, Peng H (2016) Sustainability evaluation of a steel production system in China based on emergy. J Clean Prod 112:1498–1509CrossRef
27.
Zurück zum Zitat Odum HT (1996) Environmental accounting. In: Emergy and Environmental Decision Making. John Wiley Sons, Hoboken Odum HT (1996) Environmental accounting. In: Emergy and Environmental Decision Making. John Wiley Sons, Hoboken
28.
Zurück zum Zitat Liu C, Cai W, Zhai M, Zhu G, Zhang C, Jiang Z (2021) Decoupling of wastewater eco-environmental damage and China’s economic development. Sci Total Environ 789:147980CrossRef Liu C, Cai W, Zhai M, Zhu G, Zhang C, Jiang Z (2021) Decoupling of wastewater eco-environmental damage and China’s economic development. Sci Total Environ 789:147980CrossRef
29.
Zurück zum Zitat Li L, Huang H, Zhao F, Zou X, Mendis GP, Luan X, Liu Z, Sutherland JW (2019) Modeling and analysis of the process energy for cylindrical drawing. J Manuf Sci Eng 141(2):021001CrossRef Li L, Huang H, Zhao F, Zou X, Mendis GP, Luan X, Liu Z, Sutherland JW (2019) Modeling and analysis of the process energy for cylindrical drawing. J Manuf Sci Eng 141(2):021001CrossRef
30.
Zurück zum Zitat Xu L, Wang C, Zhao J (2018) Decision and coordination in the dual-channel supply chain considering cap-and-trade regulation. J Clean Prod 197:551–561CrossRef Xu L, Wang C, Zhao J (2018) Decision and coordination in the dual-channel supply chain considering cap-and-trade regulation. J Clean Prod 197:551–561CrossRef
Metadaten
Titel
Data-driven sustainability evaluation of machining system: a case study
verfasst von
Cuixia Zhang
Cui Wang
Conghu Liu
Guang Zhu
Wenyi Li
Mengdi Gao
Publikationsdatum
31.07.2021
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-021-07779-9

Weitere Artikel der Ausgabe 3-4/2021

The International Journal of Advanced Manufacturing Technology 3-4/2021 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.