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Journal of Materials Engineering and Performance

Erschienen in:

13.06.2017

Effect of Brass Interlayer Sheet on Microstructure and Joint Performance of Ultrasonic Spot-Welded Copper-Steel Joints

verfasst von: Mantra Prasad Satpathy, Abhishek Kumar, Susanta Kumar Sahoo

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 7/2017

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Abstract

Solid-state ultrasonic spot welding (USW) inevitably offers a potential solution for joining dissimilar metal combination like copper (Cu) and steel (SS). In this study, the USW has been performed on Cu (UNS C10100) and SS (AISI 304) with brass interlayer by varying various welding parameters, aiming to identify the interfacial reaction, changes in microstructure and weld strength. The highest tensile shear and T-peel failure loads of 1277 and 174 N are achieved at the optimum conditions like 68 µm of vibration amplitude, 0.42 MPa of weld pressure and 1 s of weld time. The fractured surface analysis of brass interlayer and AISI 304 stainless steel samples reveals the features like swirls, voids and intermetallic compounds (IMCs). These IMCs are composed of CuZn and FeZn composite-like structures with ~1.0 μm thickness. This confirms that the weld quality is specifically sensitive to the levels of input parameter combinations as well as the type of material present on the sonotrode side.

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Titel: Effect of Brass Interlayer Sheet on Microstructure and Joint Performance of Ultrasonic Spot-Welded Copper-Steel Joints
verfasst von: Mantra Prasad Satpathy
Abhishek Kumar
Susanta Kumar Sahoo
Publikationsdatum: 13.06.2017
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 7/2017
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-017-2772-x

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