nach oben

Arabian Journal for Science and Engineering

Erschienen in:

26.07.2021 | Research Article-Mechanical Engineering

Effect of Dual Particle Size Corundum Particles on the Tribological Properties of LM30 Aluminium Alloy Composites for Brake Rotor Applications

verfasst von: Vikasdeep Singh Mann, O. P. Pandey

Erschienen in: Arabian Journal for Science and Engineering | Ausgabe 12/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The present study is an attempt to develop commercial economical wear resistant material to replace the existing brake rotor in industries. Composites with dual particle size corundum particles of fine (1–20 µm) and coarse (75–106 µm) in ratio of 1:4, 2:3, 3:2, and 4:1 were prepared using stir casting process. Corundum particles were added in the molten LM30 alloy at 850 °C while the melt was stirred. The microstructure of the developed composites exhibited uniform distribution of corundum particles in the matrix. Addition of corundum particles to the aluminium alloy improved the hardness of the composites. Further, the microhardness analysis of the composites revealed a strong particle matrix interfacial bonding. The wear rate and coefficient of friction of composites reinforced with 20 wt% corundum particles having fine: coarse ratio as 4:1 was 64% and 51% lower than the base alloy, respectively. This composite also exhibited a 7% lower wear rate as compared to commercial grey cast iron specimen used in the brake rotor applications. Wear tracks and wear debris analysis revealed that the wear mechanism is governed by the contact pressure. For the contact pressure of 0.2 MPa, abrasive wear was dominant. At the higher contact pressure of 1.8 MPa, excessive plastic deformation was observed. This indicated the formation of micro cracks and material removal in the form of delamination.

Vorheriger Artikel Impact of Inclined Lorentz Force and Schmidt Number on Chemically Reactive Newtonian Fluid Flow on a Stretchable Surface When Stefan Blowing and Thermal Radiation are Significant

Nächster Artikel Development of a New Cost Performance Index (CPI) for Selecting the Most Suitable Wire Electrode in Wire-EDM Machining

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Sharma, S.; Nanda, T.; Pandey, O.P.: Effect of dual particle size (DPS) on dry sliding wear behaviour of LM30/sillimanite composites. Tribol. Int. 123, 142–154 (2018). https://doi.org/10.1016/j.triboint.2017.12.031CrossRef

Hekmat-Ardakan, A.; Liu, X.; Ajersch, F.; Chen, X.G.: Wear behaviour of hypereutectic Al–Si-Cu-Mg casting alloys with variable Mg contents. Wear 269, 684–692 (2010). https://doi.org/10.1016/j.wear.2010.07.007CrossRef

Gultekin, D.; Uysal, M.; Aslan, S.; Alaf, M.; Guler, M.O.; Akbulut, H.: The effects of applied load on the coefficient of friction in Cu-MMC brake pad/Al–SiCp MMC brake disc system. Wear 270, 73–82 (2010). https://doi.org/10.1016/j.wear.2010.09.001CrossRef

Dai, H.S.; Liu, X.F.: Optimal holding temperatures and phosphorus additions for primary silicon refinement in Al—high Si alloys Optimal holding temperatures and phosphorus additions for primary silicon refinement in Al—high Si alloys. Mater. Sci. Technol. 35, 1183–1188 (2009). https://doi.org/10.1179/174328408X382235CrossRef

Yang, D.; Qiu, F.; Zhao, Q.; Jiang, Q.: The abrasive wear behavior of Al2014 composites reinforced with Ti5Si3- coated SiCP. Tribology Int. 698, 1086–1093 (2017). https://doi.org/10.1016/j.triboint.2017.03.022CrossRef

Kumar, S.; Sharma, V.; Panwar, R.S.; Pandey, O.P.: Wear behavior of dual particle size (DPS) zircon sand reinforced aluminum alloy. Tribol. Lett. 47, 231–251 (2012). https://doi.org/10.1007/s11249-012-9983-yCrossRef

Kaufman, J.G.; Rooy, E.L.: Aluminum Alloy Castings: Properties, Processes, and Applications, 1st edn. ASM International. (2004). https://doi.org/10.1017/CBO9781107415324.004

Callister, W.D.: Materials Science and Engineering: An introduction, 9th edn. (2013). https://doi.org/10.1016/0261-3069(91)90101-9

Kaushik, N.C.; Rao, R.N.: Effect of grit size on two body abrasive wear of Al 6082 hybrid composites produced by stir casting method. Tribol. Int. 102, 52–60 (2016). https://doi.org/10.1016/j.triboint.2016.05.015CrossRef

10.

Kaushik, N.C.; Rao, R.N.: Influence of applied load on abrasive wear depth of hybrid Gr/SiC/Al-Mg-Si composites in two body condition. J. Tribol. 139, 1–9 (2017). https://doi.org/10.1115/1.4035779CrossRef

11.

Baradeswaran, A.; Perumal, A.E.: Influence of B4C on the tribological and mechanical properties of Al 7075–B4C composites. Compos. Part B 54, 146–152 (2013). https://doi.org/10.1016/j.compositesb.2013.05.012CrossRef

12.

Baradeswaran, A.; Elaya Perumal, A.: Study on mechanical and wear properties of Al 7075/Al2O3/graphite hybrid composites. Compos. Part B 56, 464–471 (2014). https://doi.org/10.1016/j.compositesb.2013.08.013CrossRef

13.

Singh, M.; Mondal, D.P.; Jha, A.K.; Yegmeswaran, A.H.: High stress abrasive wear behavior of sillimanite-reinforced Al-alloy matrix composite: A factorial design approach. J. Mater. Eng. Perform. 12, 331–338 (2003). https://doi.org/10.1361/105994903770343196CrossRef

14.

Singh, M.; Mondal, D.P.; Das, S.: Abrasive wear response of aluminium alloy-sillimanite particle reinforced composite under low stress condition. Mater. Sci. Eng. A. 419, 59–68 (2006). https://doi.org/10.1016/j.msea.2005.11.056CrossRef

15.

Kumar, C.A.V.; Rajadurai, J.S.: Influence of rutile (TiO2) content on wear and microhardness characteristics of aluminium-based hybrid composites synthesized by powder metallurgy. Trans. Nonferrous Met. Soc. China. 26, 63–73 (2016). https://doi.org/10.1016/S1003-6326(16)64089-XCrossRef

16.

Sharma, S.; Nanda, T.; Pandey, O.P.: Effect of particle size on dry sliding wear behaviour of sillimanite reinforced aluminium matrix composites. Ceram. Int. (2017). https://doi.org/10.1016/j.ceramint.2017.09.132CrossRef

17.

Sharma, S.; Nanda, T.; Pandey, O.P.: Effect of elevated temperatures and applied pressure on the tribological properties of LM30/sillimanite aluminium alloy composites. J. Compos. Mater. 53, 1521–1539 (2019). https://doi.org/10.1177/0021998318805203CrossRef

18.

Behera, P.: Heavy minerals in beach sands of Gopalpur and Paradeep along Orissa coastline, east cost of India. Indian J. Mar. Sci. 32, 172–174 (2003)

19.

Jayaraju, N.: Controls on formation and distribution of heavy minerals along southern tip of India. J. Ind. Geophys. Union. 8, 191–194 (2004)

20.

Sharma, S.; Nanda, T.; Pandey, O.P.: Effect of particle size on dry sliding wear behaviour of sillimanite reinforced aluminium matrix composites. Ceram. Int. 44, 104–114 (2018). https://doi.org/10.1016/j.ceramint.2017.09.132CrossRef

21.

Gupta, R.; Sharma, S.; Nanda, T.; Pandey, O.P.: Wear studies of hybrid AMCs reinforced with naturally occurring sillimanite and rutile ceramic particles for brake-rotor applications. Ceram. Int. (2020). https://doi.org/10.1016/j.ceramint.2020.03.262CrossRef

22.

Singh, R.; Shadab, M.; Dash, A.; Rai, R.N.: Characterization of dry sliding wear mechanisms of AA5083/B4C metal matrix composite. J. Braz. Soc. Mech. Sci. Eng. 41, 1–11 (2019). https://doi.org/10.1007/s40430-019-1593-2CrossRef

23.

Singh, M.; Mondal, D.P.; Modi, O.P.; Jha, A.K.: Two-body abrasive wear behaviour of aluminium alloy-sillimanite particle reinforced composite. Wear 253, 357–368 (2002). https://doi.org/10.1016/S0043-1648(02)00153-9CrossRef

24.

Arora, R.; Kumar, S.; Singh, G.; Pandey, O.P.: Role of different range of particle size on wear characteristics of al–rutile composites. Part. Sci. Technol. 33, 229–233 (2015). https://doi.org/10.1080/02726351.2014.953648CrossRef

25.

Prasad, M.G.A.; Bandekar, N.: Study of microstructure and mechanical behavior of aluminum/garnet/carbon hybrid metal matrix composites (HMMCs) fabricated by chill casting method. J. Mater. Sci. Chem. Eng. 3, 1–8 (2015). https://doi.org/10.4236/msce.2015.33001StudyCrossRef

26.

Sivakumar, S.; Padmanaban, K.P.; Uthayakumar, M.: Wear behavior of the Al (LM24)—–garnet particulate composites under dry sliding conditions. In: Proceedings of the Institution of Mechanical Engineers - Part J: Journal of Engineering, vol. 228, pp. 1410–1420 (2014). https://doi.org/10.1177/1350650114541107

27.

Zheng, K.L.; Wei, X.S.; Yan, B.; Yan, P.F.: Ceramic waste SiC particle-reinforced Al matrix composite brake materials with a high friction coefficient. Wear 458–459, 203424 (2020). https://doi.org/10.1016/j.wear.2020.203424CrossRef

28.

Anand, K.: Kishore, On the wear of aluminium-corundum composites. Wear 85, 163–169 (1983). https://doi.org/10.1016/0043-1648(83)90060-1CrossRef

29.

Sharma, V.; Kumar, S.; Panwar, R.S.; Pandey, O.P.: Microstructural and wear behavior of dual reinforced particle (DRP) aluminum alloy composite. J. Mater. Sci. 47, 6633–6646 (2012). https://doi.org/10.1007/s10853-012-6599-4CrossRef

30.

Kumar, S.; Panwar, R.S.; Pandey, O.P.: Effect of dual reinforced ceramic particles on high temperature tribological properties of aluminum composites. Ceram. Int. 39, 6333–6342 (2013). https://doi.org/10.1016/j.ceramint.2013.01.059CrossRef

31.

Mann, V.S.; Pandey, O.P.: Influence of natural beach mineral corundum on the wear characteristics of LM30 aluminium alloy composites. Wear (2021). https://doi.org/10.1016/j.wear.2021.203801CrossRef

32.

Prasad, S.V.; Asthana, R.: Aluminum metal–matrix composites for automotive applications: tribological considerations. Tribol. Lett. 17, 445–453 (2004). https://doi.org/10.1023/B:TRIL.0000044492.91991.f3CrossRef

Titel: Effect of Dual Particle Size Corundum Particles on the Tribological Properties of LM30 Aluminium Alloy Composites for Brake Rotor Applications
verfasst von: Vikasdeep Singh Mann
O. P. Pandey
Publikationsdatum: 26.07.2021
Verlag: Springer Berlin Heidelberg
Erschienen in: Arabian Journal for Science and Engineering / Ausgabe 12/2021
Print ISSN: 2193-567X
Elektronische ISSN: 2191-4281
DOI: https://doi.org/10.1007/s13369-021-05939-3

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 12/2021

Magnetohydrodynamics Natural Convection of a Triangular Cavity Involving Ag-MgO/Water Hybrid Nanofluid and Provided with Rotating Circular Barrier and a Quarter Circular Porous Medium at its Right-Angled Corner

Torsional Vibration for Rolling Mill with the Drive System Shaft Axis Deviations

Impact of Hall Current on a 3D Casson Nanofluid Flow Past a Rotating Deformable Disk with Variable Characteristics

Experimental and Numerical Study of Cutting Force Performance of Wave Form End Mills on Gray Cast Iron

Numerical Simulation of Thermal and Mass Behaviors During Pyrolysis Homogeneous Reaction Within a Screw Reactor

Correction to: Investigation of Damping Characteristics on Copper-Based Shape Memory Alloy Frictional Damper in Boring Process

Premium Partner

Marktübersichten