nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

02.11.2022 | ORIGINAL ARTICLE

Effect of hammer forging impact characteristics on the forming properties of Ti-6Al-4V alloy

verfasst von: Xiurong Fang, Huihui Xu, Yang Gao, Yan Liu, Xinle Liu

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

It is a novel promising technology that the advantages of vibration are applied to the plastic forming process. This study is prompted by the effect of the number of blows and dwell time on the forming properties of forgings when hammer forging impact is considered as vibration excitation. Taking Ti-6Al-4V alloy as the research object, this study investigates the forging quality and strength-toughness through hammer forging experiments. Then, a numerical model is established and verified by experiments. The results show that increasing the number of blows at constant total dwell time can obviously decrease the cumulative damage, stress concentration and residual stress in forgings, while improving the uniformity of forging deformation, average grain size and residual stress distribution. In addition, the proportion of fine grains in the forging is also increased. The adjustment of hammer forging impact parameters from the perspective of vibration excitation is effective in improving the performance of forgings, which can provide a theoretical basis for the future development of advanced hammer forging technology.

Vorheriger Artikel Investigation on friction characteristics of micro double cup extrusion assisted by different ultrasonic vibration modes

Nächster Artikel In-process belt-image-based material removal rate monitoring for abrasive belt grinding using CatBoost algorithm

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Chen F, Ren F, Chen J, Cui Z, Ou H (2016) Microstructural modeling and numerical simulation of multi-physical fields for martensitic stainless steel during hot forging process of turbine blade. Int J Adv Manuf Technol 82(1):85–98. https://doi.org/10.1007/s00170-015-7368-8CrossRef

Gaisin R, Imayev V, Imayev R (2017) Effect of hot forging on microstructure and mechanical properties of near α titanium alloy/tib composites produced by casting. J Alloy Compd 723:385–384. https://doi.org/10.1016/j.jallcom.2017.06.287CrossRef

Husaain Z, Ahmed A, Irfan OM, Al-Mufadi F (2017) Severe plastic deformation and its application on processing titanium: a review. Int J Eng Technol 9(6):426–431. https://doi.org/10.7763/ijet.2017.v9.1011CrossRef

Li G, Chandra S, Rashid RAR, Palanisamy S, Ding S (2022) Clinical implications of dysregulated cytokine production. J Manuf Process 75:72–99. https://doi.org/10.1016/j.jmapro.2022.01.007CrossRef

Zhang S, Li J, Kou H, Yang J, Yang G, Wang J (2016) Numerical modeling and experiment of counter-gravity casting for titanium alloys. Int J Adv Manuf Technol 85(5):1877–1885. https://doi.org/10.1007/s00170-015-8167-yCrossRef

Saberi S, Fischer J, Stockinger M, Tikal R, Afsharnia R (2021) Theoretical and experimental investigations of mechanical vibrations of hot hammer forging. Int J Adv Manuf Technol 114(9):3037–3045. https://doi.org/10.1007/s00170-021-07061-yCrossRef

Wang Z, Xue H, Zhao D (2018) Microstructure evolution and surface cracking behavior of superheavy forgings during hot forging. Adv Mater Sci Eng 2018. https://doi.org/10.1155/2018/4780638

Hourmand M, Sarhan AA, Sayuti M, Hamdi M (2021) A comprehensive review on machining of titanium alloys. Arab J Sci Eng 46(8):7087–7123. https://doi.org/10.1007/s13369-021-05420-1CrossRef

Yonghua L, Wenxu Z, Xiaolong C, Xiang H (2022) Research and application status of titanium alloys for offshore engineering. Titanium Industry Progress 39(1):43–48. https://doi.org/10.13567/j.cnki.issn1009-9964.2022.01.004

10.

Williams JC, Boyer RR (2020) Opportunities and issues in the application of titanium alloys for aerospace components. Metals 10(6):705. https://doi.org/10.3390/met10060705CrossRef

11.

Sen M, Suman S, Kumar M, Banerjee T, Bhattacharjee A, Kar SK (2018) Thermo-mechanical processing window for β phase recrystallization in Ti-5Al-5Mo-5V-3Cr alloy. Mater Charact 146:55–70. https://doi.org/10.1016/j.matchar.2018.09.038CrossRef

12.

Wu C, Liang H (2018) Hot deformation and dynamic recrystallization of a near-beta titanium alloy in the β single phase region. Vacuum 156:384–4001. https://doi.org/10.1016/j.vacuum.2018.07.056CrossRef

13.

Fang XR, Liu L, Lu J, Gao Y (2021) Optimization of forging process parameters and prediction model of residual stress of Ti–6Al–4V alloy. Adv Mater Sci Eng 2021. https://doi.org/10.1155/2021/3105470

14.

Luo SY, Li J, Yu FP (2020) Numerical analysis of phase transformation characteristics in hot forging and subsequent air cooling processes of Ti-6Al-4V turbine blade. Int J Adv Manuf Technol 106(3):1521–1532. https://doi.org/10.1007/s00170-019-04802-yCrossRef

15.

Shi ZF, Guo HZ, Rui L, Wang XC, Yao ZK (2015) Microstructure and mechanical properties of TC21 titanium alloy by near-isothermal forging. Trans Nonferrous Met Soc China 25(1):72–79. https://doi.org/10.1016/s1003-6326(15)63580-4

16.

He ST, Zeng W, Xu J, Chen W (2019) The effects of microstructure evolution on the fracture toughness of BT-25 titanium alloy during isothermal forging and subsequent heat treatment. Mater Sci Eng A 745:203–211. https://doi.org/10.1016/j.msea.2018.12.062CrossRef

17.

Gao PF, Fan X, Yang H (2017) Role of processing parameters in the development of tri-modal microstructure during isothermal local loading forming of TA15 titanium alloy. J Mater Process Technol 239:160–171. https://doi.org/10.1016/j.jmatprotec.2016.08.015

18.

Gao PF, Cai Y, Zhan M, Fan X, Lei Z (2018) Crystallographic orientation evolution during the development of tri-modal microstructure in the hot working of ta15 titanium alloy. J Alloys Compd 741:734–745. https://doi.org/10.1016/j.jallcom.2018.01.222CrossRef

19.

Gontarz A, Drozdowski K, Michalczyk J, Wiewiórowska S, Pater Z, Tomczak J, Samołyk G, Winiarski G, Surdacki P (2020) Forging of Mg-Al-Zn magnesium alloys on screw press and forging hammer. Materials 14(1):32. https://doi.org/10.3390/ma14010032CrossRef

20.

Dziubińska A, Surdacki P, Majerski K (2021) The analysis of deformability, structure and properties of AZ61 cast magnesium alloy in a new hammer forging process for aircraft mounts. Materials 14(10):2593. https://doi.org/10.3390/ma14102593CrossRef

21.

Fartashvand V, Abdullah A, Vanini SS (2017) Investigation of Ti–6Al–4V alloy acoustic softening. Ultrason Sonochem 38. https://doi.org/10.1016/j.ultsonch.2016.07.007

22.

Yang Z, Zhu L, Zhang GG, Ni C, Lin B (2020) Review of ultrasonic vibration-assisted machining in advanced materials. Int J Mach Tool Manu. 156:103594. https://doi.org/10.1016/j.ijmachtools.2020.103594

23.

Zhao Y, Zhai J, Guan Y, Chen F, Liu Y, Li Y, Lin J (2022) Molecular dynamics study of acoustic softening effect in ultrasonic vibration assisted tension of monocrystalline/polycrystalline coppers. J Mater Process Tech 117666. https://doi.org/10.1016/j.jmatprotec.2022.117666

24.

Deng L, Li P, Wang X, Zhang M, Li J (2018) Influence of low-frequency vibrations on the compression behavior and microstructure of t2 copper. Mat Sci Eng A Struct 710:129–135. https://doi.org/10.1016/j.msea.2017.10.083

25.

Lin J, Pruncu C, Zhu L, Jiao L, Zhai Y, Chen L, Guan Y, Zhao G (2022) Deformation behavior and microstructure in the low-frequency vibration upsetting of titanium alloy. J Mater Process Tech 299. https://doi.org/10.1016/j.jmatprotec.2021.117360

26.

Zhang HD, Deng L, Wang X, Wang J (2020) Research progress on mechanism and application of vibration assisted plastic forming. Aeronaut Manuf Technol 63(16):22–31. https://doi.org/10.16080/j.issn1671-833x.2020.16.022

27.

Fang XR, Wu J, Ou X, Yang F (2019) Microstructural characterization and mechanical properties of Ti–6Al–4V alloy subjected to dynamic plastic deformation achieved by multipass hammer forging with different forging temperatures. Adv Mater Sci Eng 2019. https://doi.org/10.1155/2019/6410238

28.

Karakulak E (2021) A review: Past, present and future of grain refining of magnesium castings. J Magnes Alloy 206. https://doi.org/10.1016/j.jma.2019.05.001

29.

Li D, Fan G, Huang X, Jensen DJ, Miao K, Xu C, Geng L, Zhang Y, Yu T (2022) Enhanced strength in pure Ti via design of alternating coarse-and fine-grain layers. Acta Mater 15(5):1923. https://doi.org/10.1016/j.actamat.2021.116627

30.

Hou Y, Mi X, Xie H, Zhang W, Huang G, Peng L, Feng X, Yang Z (2020) Size effect on mechanical properties and deformation behavior of pure copper wires considering free surface grains. Materials 13(20):4563. https://doi.org/10.3390/ma13204563

31.

Zhuo X, Xu J, Li P, Fan N (2017) Effect of residual stresses on ductile fracture of pipeline steels. Trans China Welding Inst 38(5):44–48

32.

Quan G-Z, Pan J, Zhang Z-H (2016) Phase transformation and recrystallization kinetics in space-time domain during isothermal compressions for Ti-6Al-4V analyzed by multi-field and multi-scale coupling fem. Mater Des 94(3):523–535. https://doi.org/10.1016/j.matdes.2016.01.068

33.

Lu X, Lin X, Chiumenti M, Cervera M, Hu Y, Ji X, Ma L, Huang W (2019) In situ measurements and thermo-mechanical simulation of Ti-6Al-4V laser solid forming processes. Int J Mech Sci 153:119–130. https://doi.org/10.1016/j.ijmecsci.2019.01.043

34.

Bai S-W, Fang G, Zhou J (2019) Integrated physical and numerical simulations of weld seam formation during extrusion of magnesium alloy. J Mater Process Tech 266:82–95. https://doi.org/10.1016/j.jmatprotec.2018.10.025

35.

Jianhui Y, Peng Z, Shengdun Z (2016) Constitutive equation of TC4-DT titanium alloy during hot deformation. J Plast Eng 23(2):120–125. https://doi.org/10.3969/j.issn.1007-2012.2016.02.021

36.

Yi S, Yang Z, Xie H (2022) Hot deformation and constitutive modeling of TC21 titanium alloy. Materials 15(5):1923. https://doi.org/10.3390/ma15051923

37.

Zhang J, Li X, Xu D, Yang R (2019) Recent progress in the simulation of microstructure evolution in titanium alloys. Prog Nat Sci Mater 29(03):295–304. https://doi.org/10.1016/j.pnsc.2019.05.006CrossRef

38.

Ji H, Peng Z, Huang X, Wang B, Xiao W, Wang S (2021) Characterization of the microstructures and dynamic recrystallization behavior of Ti-6Al-4V titanium alloy through experiments and simulations. J Mater Eng Perform 30(11):8257–8275. https://doi.org/10.1007/s11665-021-06044-0

39.

Zhang YZ, Pan LY, Liu XF (2013) Study on constitutive relationship for hot deformation of TC4 alloy. Hot Work Technol 42(2):24–28. https://doi.org/10.14158/j.cnki.1001-3814.2013.02.019

40.

Li KS (2017) Microstructure simulation of TC4 titanium alloy based on DEFORM-3D. Master's thesis, Nanchang Hangkong University

41.

Xing Z, Jun Z, Yingtao W, Jiming P (2018) Simulation and analysis of grain size in machining titanium alloy. Tool Eng 52(3):10–14. https://doi.org/10.16567/j.cnki.1000-7008.2018.03.002

42.

Jie L, Xi Z, Lafeng G, Gao M, Zhenran L, Bodun Z (2021) New extrusion process and model design of large-scale magnesium alloy ring parts. Forg Stamp Technol 46(2):94–104. https://doi.org/10.13330/j.issn.1000-3940.2021.02.017

Titel: Effect of hammer forging impact characteristics on the forming properties of Ti-6Al-4V alloy
verfasst von: Xiurong Fang
Huihui Xu
Yang Gao
Yan Liu
Xinle Liu
Publikationsdatum: 02.11.2022
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2022
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-10291-3

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 7-8/2022

Recast layer removal of WEDMed surface by wire electrochemical finishing

Numerical modeling of coupled arc plasma, metal transfer and molten pool evolution for underwater flux-cored arc welding

In-process belt-image-based material removal rate monitoring for abrasive belt grinding using CatBoost algorithm

Retraction Note: Research on key technologies of service quality optimization for industrial IoT 5G network for intelligent manufacturing

Behavior of microcapsules in FML under different pressure of manufacturing in autoclave

Automatic generation of interference-free five-axis sweep scanning paths for inspection of impeller blades

Premium Partner

Marktübersichten