Effect of Zn Content on the Microstructure and Properties of Super-High Strength Al-Zn-Mg-Cu Alloys

The microstructure and properties of three different Al-Zn-Mg-Cu alloys with high Zn content (9 wt pct, 10 wt pct, and 11 wt pct, marked as 9Zn, 10Zn, and 11Zn, respectively) were investigated. The strength of alloys increases as the Zn content increases from 9 wt pct to 10 wt pct, while it does not increase any more as the Zn content increases continuously from 10 wt pct to 11 wt pct. The stress-corrosion cracking (SCC) resistance decreases as the Zn content increases from 9 wt pct to 10 wt pct, while it changes unobviously as the Zn content increases continuously from 10 wt pct to 11 wt pct. The elongation and fracture toughness of alloys decrease as the Zn content increases in these Al-Zn-Mg-Cu alloys. The Zn content has little effect on the precipitation reaction of Al-Zn-Mg-Cu alloys that contain the mixture of GP zones, and η′ are the main Matrix Precipitates (MPt) in the peak-aging state, and the mixture of η′ and η are the main MPt in the over-aging state. The amount of MPt and coarse T (AlZnMgCu) phases are shown to increase with the increasing Zn content in Al-Zn-Mg-Cu alloys. The coarse T phases hardly dissolve into the matrix and are the source for the crack initiation, which may be the responsibility for the negative effect on the properties of high Zn content Al-Zn-Mg-Cu alloys.