Effects of MnS Inclusions on the Banded Microstructure in Non-quenched and Tempered Steel

The effects of MnS inclusions in a non-quenched and tempered steel on banded ferrite/pearlite (F/P) microstructure have been studied in this investigation. The results show that the banded microstructure is mainly caused by fluctuations in the concentration of alloying elements such as Mn and Cr, which were determined by energy dispersive spectroscopy. As a manganese-rich precipitate, MnS inclusions might produce extra effects on the banded microstructure and diffusion behavior of alloying elements depending on their size and distribution. Large-sized MnS inclusions distributed within pearlite bands retard the diffusion process of alloying elements, and accordingly, aggregate the degree of banding. On the contrary, small-sized MnS inclusions are much smaller than average grain size, which have little effects on the diffusion of alloying elements on a large scale, and they can promote the nucleation of ferrite and lead to a uniform distribution of ferrite and pearlite. An extended homogenization treatment at high temperatures can convert large-sized MnS inclusions into evenly dispersed smaller inclusions, and accordingly reduce the effect of MnS inclusions on the final microstructure.