Skip to main content
Erschienen in: Production Engineering 3/2012

01.06.2012 | Assembly

Estimating the operation time of flexible surface mount placement machines

verfasst von: Kai Kallio, Mika Johnsson, Olli S. Nevalainen

Erschienen in: Production Engineering | Ausgabe 3/2012

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Gantry type component placement machines are widely used in electronics industry due to their accuracy, speed and flexibility. In order to make optimal plans of their usage one has to know the manufacturing time of a given component placement work before the actual processing. This presupposes the use of a reliable machine simulator. In the present article, discrete-event simulation is applied to predict component placement times of gantry type machines. The generic simulator model is based on a circumstantial analysis of the time factors by the means of observing and measuring the times of operations performed by the machine. As a result of this, very high accuracy is achieved; the operation times predicted by the simulator are for a particular machine type (Universal Instruments GC-60D) in range ±1 % from the observed operation times.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Ball MO, Magazine MJ (1988) Sequencing of insertions in printed circuit board assembly. Oper Res 36(2):192–201MathSciNetCrossRef Ball MO, Magazine MJ (1988) Sequencing of insertions in printed circuit board assembly. Oper Res 36(2):192–201MathSciNetCrossRef
2.
Zurück zum Zitat Leipälä T, Nevalainen O (1989) Optimization of the movements of a component placement machine. Eur J Oper Res 38:167–177MATHCrossRef Leipälä T, Nevalainen O (1989) Optimization of the movements of a component placement machine. Eur J Oper Res 38:167–177MATHCrossRef
3.
Zurück zum Zitat Johnsson M (1999) Operational and tactical level optimization in printed circuit board assembly, TUCS dissertations no 16 Johnsson M (1999) Operational and tactical level optimization in printed circuit board assembly, TUCS dissertations no 16
4.
Zurück zum Zitat Knuutila T, Hirvikorpi M, Johnsson M, Nevalainen O (2004) Grouping PCB assembly jobs with feeders of several types. Int J Flex Manufact Syst 16(2):151–167 (17) Knuutila T, Hirvikorpi M, Johnsson M, Nevalainen O (2004) Grouping PCB assembly jobs with feeders of several types. Int J Flex Manufact Syst 16(2):151–167 (17)
5.
Zurück zum Zitat Chen W-S, Chyu C-C (2002) Reduction of printed circuit board group assembly time through the consideration of efficiency loss of placement time. Assem Autom 22(4):360–370CrossRef Chen W-S, Chyu C-C (2002) Reduction of printed circuit board group assembly time through the consideration of efficiency loss of placement time. Assem Autom 22(4):360–370CrossRef
6.
Zurück zum Zitat Williams SK, Magazine MJ (2007) Heuristic approaches for batching jobs in printed circuit board assembly. Comput Oper Res 34(4):1943–1962MATHCrossRef Williams SK, Magazine MJ (2007) Heuristic approaches for batching jobs in printed circuit board assembly. Comput Oper Res 34(4):1943–1962MATHCrossRef
7.
Zurück zum Zitat Ayob M, Cowling P, Kendall G (2002) Optimisation for surface mount placement machines. In: Proceedings of IEEE ICIT’02, Bangkok, Thailand Ayob M, Cowling P, Kendall G (2002) Optimisation for surface mount placement machines. In: Proceedings of IEEE ICIT’02, Bangkok, Thailand
8.
Zurück zum Zitat Grunow M, Gunther H-O, Schleusener M, Yilmaz IO (2004) Operational planning for collect-and-place machines in PCB assembly. Comput Indus Eng 47:409–429CrossRef Grunow M, Gunther H-O, Schleusener M, Yilmaz IO (2004) Operational planning for collect-and-place machines in PCB assembly. Comput Indus Eng 47:409–429CrossRef
9.
Zurück zum Zitat Kulak O, Yilmaz IO, Gunther HO (2007) PCB assembly scheduling for collect-and-place machines using genetic algorithms. Int J Prod Res 45(17):3949–3969MATHCrossRef Kulak O, Yilmaz IO, Gunther HO (2007) PCB assembly scheduling for collect-and-place machines using genetic algorithms. Int J Prod Res 45(17):3949–3969MATHCrossRef
10.
Zurück zum Zitat Ho W, Ji P, Wu Y (2007) A heuristic approach for component scheduling on a high-speed PCB assembly machine. Prod Plan Control 18(8):655–665CrossRef Ho W, Ji P, Wu Y (2007) A heuristic approach for component scheduling on a high-speed PCB assembly machine. Prod Plan Control 18(8):655–665CrossRef
11.
Zurück zum Zitat Crama Y, van de Klundert J, Spieskma FCR (2002) Production planning problems in printed circuit board assembly. Dis Appl Math 123(1–3):339–361MathSciNetMATHCrossRef Crama Y, van de Klundert J, Spieskma FCR (2002) Production planning problems in printed circuit board assembly. Dis Appl Math 123(1–3):339–361MathSciNetMATHCrossRef
12.
Zurück zum Zitat Laakso T, Johnsson M, Johtela T, Smed J, Nevalainen O (2002) Estimating the production times in PCB assembly. J Electron Manufact 11(2):161–170CrossRef Laakso T, Johnsson M, Johtela T, Smed J, Nevalainen O (2002) Estimating the production times in PCB assembly. J Electron Manufact 11(2):161–170CrossRef
13.
Zurück zum Zitat Vainio F, Maier M, Knuutila T, Alhoniemi E, Johnsson M, Nevalainen OS (2009) Estimating printed circuit board assembly times using neural networks. Int J Prod Res. doi:10.1080/00207540802572574 Vainio F, Maier M, Knuutila T, Alhoniemi E, Johnsson M, Nevalainen OS (2009) Estimating printed circuit board assembly times using neural networks. Int J Prod Res. doi:10.​1080/​0020754080257257​4
16.
Zurück zum Zitat Law AM, Kelton WD (2000) Simulation modeling and analysis, 3rd edn. McGraw-Hill, New York Law AM, Kelton WD (2000) Simulation modeling and analysis, 3rd edn. McGraw-Hill, New York
17.
Zurück zum Zitat Ayob M, Kendall G (2008) A survey of surface mount device placement machine optimization: machine classification. Eur J Oper Res 186:893–914CrossRef Ayob M, Kendall G (2008) A survey of surface mount device placement machine optimization: machine classification. Eur J Oper Res 186:893–914CrossRef
18.
Zurück zum Zitat Ahmadi J, Grotzinger S, Johnson D (1988) Component allocation and partitioning for a dual delivery placement machine. Oper Res 36(2):176–191CrossRef Ahmadi J, Grotzinger S, Johnson D (1988) Component allocation and partitioning for a dual delivery placement machine. Oper Res 36(2):176–191CrossRef
19.
Zurück zum Zitat Knuutila T, Puranen M, Johnsson M, Nevalainen O (2001) Three perpectives for solving the job grouping problem. Int J Prod Res 39(18):4261–4280MATHCrossRef Knuutila T, Puranen M, Johnsson M, Nevalainen O (2001) Three perpectives for solving the job grouping problem. Int J Prod Res 39(18):4261–4280MATHCrossRef
20.
Zurück zum Zitat Hiller MS, Brandeau ML (2001) Cost minimization and workload balancing in printed circuit board assembly. IIE Trans 33:547–557 Hiller MS, Brandeau ML (2001) Cost minimization and workload balancing in printed circuit board assembly. IIE Trans 33:547–557
21.
Zurück zum Zitat Altinkemer K, Kazaz B, Köksalan M, Moskowitz H (2001) Optimization of printed circuit board manufacturing: integrated modeling and algorithms. Eur J Oper Res 124:409–421CrossRef Altinkemer K, Kazaz B, Köksalan M, Moskowitz H (2001) Optimization of printed circuit board manufacturing: integrated modeling and algorithms. Eur J Oper Res 124:409–421CrossRef
22.
Zurück zum Zitat Csaszar P, Tirpak TM, Nelson PC (2000) Optimization of a high-speed machine using tabu search algorithms. Ann Oper Res 96:125–147MATHCrossRef Csaszar P, Tirpak TM, Nelson PC (2000) Optimization of a high-speed machine using tabu search algorithms. Ann Oper Res 96:125–147MATHCrossRef
23.
Zurück zum Zitat Ellis KP, Kobza JE, Vittes FJ (2002) Development of a placement time estimator function for a turret style surface mount placement machine. Robot Comput Int Manufact 18:241–254CrossRef Ellis KP, Kobza JE, Vittes FJ (2002) Development of a placement time estimator function for a turret style surface mount placement machine. Robot Comput Int Manufact 18:241–254CrossRef
24.
Zurück zum Zitat Tirpak TM, Mohapatra PK, Nelson PC, Rajbhandari RR (2002) A generic classification and object-oriented simulation toolkit for SMT assembly equipment. IEEE Trans Syst Man Cybernetics 32(1):104–122CrossRef Tirpak TM, Mohapatra PK, Nelson PC, Rajbhandari RR (2002) A generic classification and object-oriented simulation toolkit for SMT assembly equipment. IEEE Trans Syst Man Cybernetics 32(1):104–122CrossRef
25.
Zurück zum Zitat Csaszar P, Tirpak TM, Nelson PC (1999) Object oriented design for an automated high-speed modular placement machine family. Simulation 973:341–351CrossRef Csaszar P, Tirpak TM, Nelson PC (1999) Object oriented design for an automated high-speed modular placement machine family. Simulation 973:341–351CrossRef
26.
Zurück zum Zitat Operation Manual, Modular Placement Machine BM221, E33OEC-00-011-E0, Panasonic Operation Manual, Modular Placement Machine BM221, E33OEC-00-011-E0, Panasonic
27.
Zurück zum Zitat Reference Manual, Modular Placement Machine BM221, E33REC-00-011-D0, Panasonic Reference Manual, Modular Placement Machine BM221, E33REC-00-011-D0, Panasonic
28.
Zurück zum Zitat SMD High Speed Placement System, Siplace 80 S-20, Edition 5 1199-S-20 600-e, Siemens SMD High Speed Placement System, Siplace 80 S-20, Edition 5 1199-S-20 600-e, Siemens
34.
Zurück zum Zitat General Specification, Platform Feeders, GS-412-02, Universal Instruments Corporation General Specification, Platform Feeders, GS-412-02, Universal Instruments Corporation
35.
Zurück zum Zitat General Specification, Genesis Platform GC-60D, GS-410-02 Rev. B, Universal Instruments Corporation General Specification, Genesis Platform GC-60D, GS-410-02 Rev. B, Universal Instruments Corporation
36.
Zurück zum Zitat General Specification, AdVantis (4984B AdVantis Platform AX-72e, AI-42e), GS-415-01, Universal Instruments Corporation General Specification, AdVantis (4984B AdVantis Platform AX-72e, AI-42e), GS-415-01, Universal Instruments Corporation
Metadaten
Titel
Estimating the operation time of flexible surface mount placement machines
verfasst von
Kai Kallio
Mika Johnsson
Olli S. Nevalainen
Publikationsdatum
01.06.2012
Verlag
Springer-Verlag
Erschienen in
Production Engineering / Ausgabe 3/2012
Print ISSN: 0944-6524
Elektronische ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-012-0380-z

Weitere Artikel der Ausgabe 3/2012

Production Engineering 3/2012 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.