nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

16.04.2022 | ORIGINAL ARTICLE

Experimental and numerical study on surface generated mechanism of robotic belt grinding process considering the dynamic deformation of elastic contact wheel

verfasst von: Mingjun Liu, Yadong Gong, Jingyu Sun, Yuxin Zhao, Yao Sun

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

In the robotic belt grinding process, the elastic contact condition between the flexible tool and the workpiece is a critical issue which extremely influences the surface quality of the manufactured part. The existing analysis of elastic removal mechanism is based on the statistic contact condition but ignoring the dynamic removal phenomenon. In this paper, we discussed the dynamic contact pressure distribution caused by the non-unique removal depth in the grinding process. Based on the analysis of the removal depth of a single grit, we obtained the topology of a single groove. With the coupling analysis of the topology single groove and grit trajectories in elastic removing procedure, an elastic grinding surface topography model was established with the consideration of the dynamic contact condition in the removing process. Robotic belt grinding experiments were accomplished to validate the precision of this model, while the result showed that the surface roughness prediction error could be confined to 11.6%, which meant this model provided higher accuracy than the traditional predicting methods.

Vorheriger Artikel Bending crashworthiness of elliptical tubes with different aspect ratio and stiffeners

Nächster Artikel The prediction model and experimental research of grinding surface roughness based on AE signal

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Zhu DH, Feng XZ, Xu XH, Yang ZY, Li WL, Yan SJ, Han D (2020) Robotic grinding of complex components: a step towards efficient and intelligent machining – challenges, solutions, and applications. Robot Cim-Int Manuf 65:101908. https://doi.org/10.1016/j.rcim.2019.101908CrossRef

Wu SH, Kazem K, Gan ZX, Sun YQ (2014) A material removal model for robotic belt grinding process. Mach Sci Technol 18(1):15–30. https://doi.org/10.1080/10910344.2014.863623CrossRef

Qiu L, Qi L, Liu LL, Zhang Z, Xu J (2020) The blade surface performance and its robotic machining. Int J Adv Robot Syst 17(2):172988142091409. https://doi.org/10.1177/1729881420914090CrossRef

Howell RJ, Roman KM (2016) Loss reduction on ultra high lift low-pressure turbine blades using selective roughness and wake unsteadiness. Aero J 111(1118):257–266. https://doi.org/10.1017/S0001924000004504CrossRef

Walker JM, Flack KA, Schultz LEE, MP, Luznik L (2014) Experimental and numerical studies of blade roughness and fouling on marine current turbine performance. Renew Energ 66:257–267. https://doi.org/10.1016/j.renene.2013.12.012CrossRef

Zhang ZY, Wang B, Kang RK, Zhang B, Guo DM (2015) Changes in surface layer of silicon wafers from diamond scratching. CIRP Ann Manuf Technol 64:349–352. https://doi.org/10.1016/j.cirp.2015.04.005CrossRef

Shen B, Song B, Cheng L, Lei XL, Sun FH (2014) Optimization on the HFCVD setup for the mass-production of diamond-coated micro-tools based on the FVM temperature simulation. Surf Coat Technol 253:123–131. https://doi.org/10.1016/j.surfcoat.2014.05.024

Sun Y, Su ZP, Jin LY, Gong YD, Ba DC, Yin GQ, Liu MJ (2021) Modelling and analysis of micro-grinding surface generation of hard brittle material machined by micro abrasive tools with helical chip pocket. J Mater Process Tech 297(1):117242. https://doi.org/10.1016/j.jmatprotec.2021.117242CrossRef

Li C, Piao YC, Meng BB, Hu YX, Li LQ, Zhang FH (2022) Phase transition and plastic deformation mechanisms induced by self-rotating grinding of GaN single crystals. Int J Mach Tool Manu 172:103827. https://doi.org/10.1016/j.ijmachtools.2021.103827CrossRef

10.

Qu SS, Yao P, Gong YD, Chu DK, Zhu QS (2022) Modelling and grinding characteristics of unidirectional C-SiCs. Ceram Int 48:8314–8324. https://doi.org/10.1016/j.ceramint.2021.12.036CrossRef

11.

Qu C, Lv YJ, Yang ZY, Xu XH, Zhu DH, Yan SJ (2019) An improved chip-thickness model for surface roughness prediction in robotic belt grinding considering the elastic state at contact wheel-workpiece interface. Int J Adv Manuf Tech 104:3209–3217. https://doi.org/10.1007/s00170-019-04332-7CrossRef

12.

Zhu DH, Xu XH, Yang ZY, Zhang KJ, Yan SJ, Han D (2018) Analysis and assessment of robotic belt grinding mechanisms by force modeling and force control experiments. Tribol Int 120:93–98. https://doi.org/10.1016/j.triboint.2017.12.043CrossRef

13.

Yang ZY, Xu XH, Zhu DH, Yan SJ, Han D (2019) On energetic evaluation of robotic belt grinding mechanisms based on single spherical abrasive grain model. Int J Adv Manuf Tech 104:4539–4548. https://doi.org/10.1007/s00170-019-04222-yCrossRef

14.

Xu XH, Yang YF, Pan GF, Zhu DH, Yan SJ (2018) A robotic belt grinding force model to characterize the grinding depth with force control technology. In: 2018 11th International Conference on Intelligent Robotics and Applications (ICIRA), Springer 287–298. https://doi.org/10.1007/978-3-319-97586-326

15.

Agustina BD, Marín MM, Teti R, Rubio EM (2014) Surface roughness evaluation based on acoustic emission signals in robot assisted polishing. Sensors 14(11):21514–21522. https://doi.org/10.3390/s141121514CrossRef

16.

Pandiyan V, Tjahjowidodo T (2019) Use of acoustic emissions to detect change in contact mechanisms caused by tool wear in abrasive belt grinding process. Wear 436–437:203047. https://doi.org/10.1016/j.wear.2019.203047CrossRef

17.

Cheng C, Li JY, Liu YM, Nie M, Wang WX (2020) An online belt wear monitoring method for abrasive belt grinding under varying grinding parameters. J Manuf Process 50:80–89. https://doi.org/10.1016/j.jmapro.2017.11.014CrossRef

18.

Pandiyan V, Tjahjowidodo T, Samy PM (2016) In-process surface roughness estimation model for compliant abrasive belt machining process. Procedia CIRP 46:254–257. https://doi.org/10.1016/j.procir.2016.03.126CrossRef

19.

Popov VL (2010) Contact mechanics and friction: physical principles and applications, 1st edn. Springer, Berlin. https://doi.org/10.1007/978-3-642-10803-7

20.

Lv YJ, Peng Z, Qu C, Zhu DH (2020) An adaptive trajectory planning algorithm for robotic belt grinding of blade leading and trailing edges based on material removal profile model. Robot Cim-Int Manuf 66:101987. https://doi.org/10.1016/j.rcim.2020.101987CrossRef

21.

Huai WB, Lin XJ, Shi YY (2020) Geometric characteristic modeling for flexible contact of sanding wheel–polished complex surface. Int J Adv Manuf Tech 110:1691–1700. https://doi.org/10.1007/s00170-020-05959-7CrossRef

22.

Wang GL, Wang YQ, Xu ZX (2009) Modeling and analysis of the material removal depth for stone polishing. J Mater Process Technol 209(5):2453–2463. https://doi.org/10.1016/j.jmatprotec.2008.05.041CrossRef

23.

Zhang L, Tam HY, Yuan CM, Chen PY, Zhou ZD (2002) An investigation of material removal in polishing with fixed abrasives. P I Mech Eng B-J Eng 216(1):103–112. https://doi.org/10.1243/0954405021519591CrossRef

24.

Asikuzun E, Ozturk O, Cetinkara HA, Yildirim G, Varilci A, Yılmazlar M, Terzioglu C (2012) Vickers hardness measurements and some physical properties of Pr2O3 doped Bi-2212 superconductors. J Mater Sci-Mater El 23(5):1001–1010. https://doi.org/10.1007/s10854-011-0537-0CrossRef

25.

Zhao YW, Maietta DM, Chang L (2000) An asperity microcontact model incorporating the transition from elastic deformation to fully plastic flow. J Tribol-T Asme 122:86–93. https://doi.org/10.1115/1.555332CrossRef

26.

Sun Y, Jin LY, Gong YD, Wen XL, Yin GQ, Wen Q, Tang BJ (2022) Experimental evaluation of surface generation and force time-varying characteristics of curvilinear grooved micro end mills fabricated by EDM. J Manuf Process 73:799–814. https://doi.org/10.1016/j.jmapro.2021.11.049CrossRef

27.

Yang ZY, Chu Y, Xu XH, Huang HJ, Zhu DH, Yan SJ, Han D (2021) Prediction and analysis of material removal characteristics for robotic belt grinding based on single spherical abrasive grain model. Int J Mech Sci 190:106005. https://doi.org/10.1016/j.ijmecsci.2020.106005CrossRef

28.

Gorp AV, Bigerelle M, Mansori ME, Hidossi P, Iost A (2010) Effects of working parameters on the surface roughness in belt grinding process: the size-scale estimation influence. Int J Mater Prod Tec 38(1):16–34. https://doi.org/10.1504/ijmpt.2010.031892CrossRef

Titel: Experimental and numerical study on surface generated mechanism of robotic belt grinding process considering the dynamic deformation of elastic contact wheel
verfasst von: Mingjun Liu
Yadong Gong
Jingyu Sun
Yuxin Zhao
Yao Sun
Publikationsdatum: 16.04.2022
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2022
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-09067-6

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 9-10/2022

Accurate and robust sub-pixel refinement for fillet weld joint based on directional maximum projection

Design and experimental research of dynamic magnetic field device based on Halbach array in magnetorheological polishing

A digital twin ecosystem for additive manufacturing using a real-time development platform

Development and characterization of a new riveting process for pre-drilled holes hard-to-access aircraft riveted joints

Surface flatness and roughness of diamond wire electrical discharge sawing mono-crystalline silicon with improved bath cooling

Analysis of 3D plastic deformation in vertical rolling based on global weighted velocity field

Premium Partner

Marktübersichten