Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 3-4/2020

06.12.2019 | ORIGINAL ARTICLE

Experimental investigation and modeling of material removal characteristics in robotic belt grinding considering the effects of cut-in and cut-off

verfasst von: Xiaohu Xu, Yao Chu, Dahu Zhu, Sijie Yan, Han Ding

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Motivated by our previous work which proposed an improved microforce model considering the effects of cut-in and cut-off in robotic belt grinding operation, we further extend this novel idea into the analysis and optimization of the cut-in and cut-off phenomenon which seriously affects the surface contour accuracy and machining quality. Firstly, a practical material removal rate (MRR) model is introduced to characterize the material removal characteristics, especially at the cut-in and cut-off paths. Then, a strategy framework using the combination of active and passive force control, variable-feed finishing, and longitudinal grinding style is constructed to further enhance the surface profile accuracy and processing quality. Finally, robotic machining experiments of titanium alloy test workpiece are implemented to test the reliability and reasonability of the strategy framework.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Andulkar MV, Chiddarwar SS, Marathe AS (2015) Novel integrated offline trajectory generation approach for robot assisted spray painting operation. J Manuf Syst 37(1):201–216CrossRef Andulkar MV, Chiddarwar SS, Marathe AS (2015) Novel integrated offline trajectory generation approach for robot assisted spray painting operation. J Manuf Syst 37(1):201–216CrossRef
2.
Zurück zum Zitat Anton F, Anton S, Raileanu S, Borangiu T (2016) Optimizing trajectory points for high speed robot assembly operations. Adv Robot Des Intell Control:127–135 Anton F, Anton S, Raileanu S, Borangiu T (2016) Optimizing trajectory points for high speed robot assembly operations. Adv Robot Des Intell Control:127–135
3.
Zurück zum Zitat Šuligoj F, Šekoranja B, Švaco M, Jerbić B (2014) Object tracking with a multiagent robot system and a stereo vision camera. Procedia Eng 69:968–973CrossRef Šuligoj F, Šekoranja B, Švaco M, Jerbić B (2014) Object tracking with a multiagent robot system and a stereo vision camera. Procedia Eng 69:968–973CrossRef
4.
Zurück zum Zitat Matsusaka K, Uemura M, Kawamura S (2016) Highly energy-efficient palletizing tasks using resonance-based robot motion control. J Mech Sci Technol 6(1):8–17 Matsusaka K, Uemura M, Kawamura S (2016) Highly energy-efficient palletizing tasks using resonance-based robot motion control. J Mech Sci Technol 6(1):8–17
5.
Zurück zum Zitat Wang X, Shi Y, Yan Y, Gu X (2017) Intelligent welding robot path optimization based on discrete elite PSO. Soft Comput 21(20):5869–5881CrossRef Wang X, Shi Y, Yan Y, Gu X (2017) Intelligent welding robot path optimization based on discrete elite PSO. Soft Comput 21(20):5869–5881CrossRef
6.
Zurück zum Zitat Zhu D, Luo S, Yang L, Chen W, Yan S, Ding H (2015) On energetic assessment of cutting mechanisms in robot-assisted belt grinding of titanium alloys. Tribol Int 90:55–59CrossRef Zhu D, Luo S, Yang L, Chen W, Yan S, Ding H (2015) On energetic assessment of cutting mechanisms in robot-assisted belt grinding of titanium alloys. Tribol Int 90:55–59CrossRef
7.
Zurück zum Zitat Zhao T, Shi Y, Lin X, Duan J, Sun P, Zhang J (2014) Surface roughness prediction and parameters optimization in grinding and polishing process for IBR of aero-engine. Int J Adv Manuf Technol 74:653–663CrossRef Zhao T, Shi Y, Lin X, Duan J, Sun P, Zhang J (2014) Surface roughness prediction and parameters optimization in grinding and polishing process for IBR of aero-engine. Int J Adv Manuf Technol 74:653–663CrossRef
8.
Zurück zum Zitat Zhao P, Shi Y (2014) Posture adaptive control of the flexible grinding head for blisk manufacturing. Int J Adv Manuf Technol 70:1989–2001CrossRef Zhao P, Shi Y (2014) Posture adaptive control of the flexible grinding head for blisk manufacturing. Int J Adv Manuf Technol 70:1989–2001CrossRef
9.
Zurück zum Zitat Huang H, Gong ZM, Chen XQ, Zhou L (2002) Robotic grinding and polishing for turbine-vane overhaul. J Mater Process Technol 127(2):140–145CrossRef Huang H, Gong ZM, Chen XQ, Zhou L (2002) Robotic grinding and polishing for turbine-vane overhaul. J Mater Process Technol 127(2):140–145CrossRef
10.
Zurück zum Zitat Ren X, Kuhlenkötter B (2008) Real-time simulation and visualization of robotic belt grinding processes. Int J Adv Manuf Technol 35(11):1090–1099CrossRef Ren X, Kuhlenkötter B (2008) Real-time simulation and visualization of robotic belt grinding processes. Int J Adv Manuf Technol 35(11):1090–1099CrossRef
11.
Zurück zum Zitat Li W, Xie H, Zhang G, Yan S, Yin Z (2016) 3-D shape matching of a blade surface in robotic grinding applications. IEEE ASME Trans Mech 21(5):2294–2306CrossRef Li W, Xie H, Zhang G, Yan S, Yin Z (2016) 3-D shape matching of a blade surface in robotic grinding applications. IEEE ASME Trans Mech 21(5):2294–2306CrossRef
12.
Zurück zum Zitat Xu X, Zhu D, Zhang H, Yan S, Ding H (2017) TCP-based calibration in robot-assisted belt grinding of aero-engine blades using scanner measurement. Int J Adv Manuf Technol 90(1):635–647CrossRef Xu X, Zhu D, Zhang H, Yan S, Ding H (2017) TCP-based calibration in robot-assisted belt grinding of aero-engine blades using scanner measurement. Int J Adv Manuf Technol 90(1):635–647CrossRef
13.
Zurück zum Zitat Kountanya R, Guo C (2017) Specific material removal rate calculation in five-axis grinding. J Manuf Sci Eng 139(12):121010CrossRef Kountanya R, Guo C (2017) Specific material removal rate calculation in five-axis grinding. J Manuf Sci Eng 139(12):121010CrossRef
14.
Zurück zum Zitat Ardashev DV, Dyakonov AA (2017) Mathematical model of the grinding force with account for blunting of abrasive grains of the grinding wheel. J Manuf Sci Eng 139(12):121005CrossRef Ardashev DV, Dyakonov AA (2017) Mathematical model of the grinding force with account for blunting of abrasive grains of the grinding wheel. J Manuf Sci Eng 139(12):121005CrossRef
15.
Zurück zum Zitat Dai C, Ding W, Xu J, Fu Y, Yu T (2017) Influence of grain wear on material removal behavior during grinding nickel-based superalloy with a single diamond grain. Int J Mach Tool Manu 113:49–58CrossRef Dai C, Ding W, Xu J, Fu Y, Yu T (2017) Influence of grain wear on material removal behavior during grinding nickel-based superalloy with a single diamond grain. Int J Mach Tool Manu 113:49–58CrossRef
16.
Zurück zum Zitat Jourani A, Hagege B, Bouvier S, Bigerelle M, Zahouani H (2013) Influence of abrasive grain geometry on friction coefficient and wear rate in belt finishing. Tribol Int 59:30–37CrossRef Jourani A, Hagege B, Bouvier S, Bigerelle M, Zahouani H (2013) Influence of abrasive grain geometry on friction coefficient and wear rate in belt finishing. Tribol Int 59:30–37CrossRef
19.
Zurück zum Zitat Ji W, Wang L (2019) Industrial robotic machining: a review. Int J Adv Manuf Technol 103(1–4):1239–1255CrossRef Ji W, Wang L (2019) Industrial robotic machining: a review. Int J Adv Manuf Technol 103(1–4):1239–1255CrossRef
20.
Zurück zum Zitat Wang W, Liu F, Liu Z, Yun C (2017) Prediction of depth of cut for robotic belt grinding. Int J Adv Manuf Technol 91(1–4):699–708CrossRef Wang W, Liu F, Liu Z, Yun C (2017) Prediction of depth of cut for robotic belt grinding. Int J Adv Manuf Technol 91(1–4):699–708CrossRef
21.
Zurück zum Zitat Xiao G, Huang Y (2016) Equivalent self-adaptive belt grinding for the real-R edge of an aero-engine precision-forged blade. Int J Adv Manuf Technol 83(9–12):1697–1706CrossRef Xiao G, Huang Y (2016) Equivalent self-adaptive belt grinding for the real-R edge of an aero-engine precision-forged blade. Int J Adv Manuf Technol 83(9–12):1697–1706CrossRef
22.
Zurück zum Zitat Wang YJ, Huang Y, Chen YX, Yang ZS (2016) Model of an abrasive belt grinding surface removal contour and its application. Int J Adv Manuf Technol 82(9–12):2113–2122CrossRef Wang YJ, Huang Y, Chen YX, Yang ZS (2016) Model of an abrasive belt grinding surface removal contour and its application. Int J Adv Manuf Technol 82(9–12):2113–2122CrossRef
23.
Zurück zum Zitat Hou B, Wang Y, Wang F, Ji Z, Liu H (2015) Research on belt grinding for marine propeller blade based on the second-order osculation. Int J Adv Manuf Technol 80(9–12):1855–1862CrossRef Hou B, Wang Y, Wang F, Ji Z, Liu H (2015) Research on belt grinding for marine propeller blade based on the second-order osculation. Int J Adv Manuf Technol 80(9–12):1855–1862CrossRef
24.
Zurück zum Zitat Wang Y, Hou B, Wang F, Ji Z (2017) A controllable material removal strategy considering force-geometry model of belt grinding processes. Int J Adv Manuf Technol 93(1–4):241–251CrossRef Wang Y, Hou B, Wang F, Ji Z (2017) A controllable material removal strategy considering force-geometry model of belt grinding processes. Int J Adv Manuf Technol 93(1–4):241–251CrossRef
26.
Zurück zum Zitat Wu S, Kazerounian K, Gan Z, Sun Y (2013) A simulation platform for optimal selection of robotic belt grinding system parameters. Int J Adv Manuf Technol 64(1–4):447–458CrossRef Wu S, Kazerounian K, Gan Z, Sun Y (2013) A simulation platform for optimal selection of robotic belt grinding system parameters. Int J Adv Manuf Technol 64(1–4):447–458CrossRef
27.
Zurück zum Zitat Yan S, Xu X, Yang Z, Zhu D, Ding H (2019) An improved robotic abrasive belt grinding force model considering the effects of cut-in and cut-off. J Manuf Process 37:496–508CrossRef Yan S, Xu X, Yang Z, Zhu D, Ding H (2019) An improved robotic abrasive belt grinding force model considering the effects of cut-in and cut-off. J Manuf Process 37:496–508CrossRef
28.
Zurück zum Zitat Xu X, Zhu D, Wang J, Yan S, Ding H (2018) Calibration and accuracy analysis of robotic belt grinding system using the ruby probe and criteria sphere. Robot Comput Integr Manuf 51:189–201CrossRef Xu X, Zhu D, Wang J, Yan S, Ding H (2018) Calibration and accuracy analysis of robotic belt grinding system using the ruby probe and criteria sphere. Robot Comput Integr Manuf 51:189–201CrossRef
29.
Zurück zum Zitat Zhu D, Xu X, Yang Z, Zhuang K, Yan S, Ding H (2018) Analysis and assessment of robotic belt grinding mechanisms by force modeling and force control experiments. Tribol Int 120:93-98CrossRef Zhu D, Xu X, Yang Z, Zhuang K, Yan S, Ding H (2018) Analysis and assessment of robotic belt grinding mechanisms by force modeling and force control experiments. Tribol Int 120:93-98CrossRef
30.
Zurück zum Zitat Marinescu ID, Rowe WB, Dimitrov B, Inaski I (2004) Tribology of abrasive machining processes. William Andrew, Inc., New York Marinescu ID, Rowe WB, Dimitrov B, Inaski I (2004) Tribology of abrasive machining processes. William Andrew, Inc., New York
31.
Zurück zum Zitat Bre D, Hamrock B (1997) Simplified solution for elliptical-contact deformation between two elastic solids. J Lubr Technol 101(2):231–239CrossRef Bre D, Hamrock B (1997) Simplified solution for elliptical-contact deformation between two elastic solids. J Lubr Technol 101(2):231–239CrossRef
32.
Zurück zum Zitat Peter E, Hu B (2003) Computational contact dynamics. Southeast University Press Peter E, Hu B (2003) Computational contact dynamics. Southeast University Press
34.
Zurück zum Zitat Ng WX, Chan HK, Teo WK, Chen IM (2017) Programming a robot for conformance grinding of complex shapes by capturing the tacit knowledge of a skilled operator. IEEE Trans Autom Sci Eng 14(2):1020–1030CrossRef Ng WX, Chan HK, Teo WK, Chen IM (2017) Programming a robot for conformance grinding of complex shapes by capturing the tacit knowledge of a skilled operator. IEEE Trans Autom Sci Eng 14(2):1020–1030CrossRef
35.
Zurück zum Zitat Thomessen T, Lien TK, Sannæs PK (2001) Robot control system for grinding of large hydro power turbines. Ind Robot Int J 28(4):328–334CrossRef Thomessen T, Lien TK, Sannæs PK (2001) Robot control system for grinding of large hydro power turbines. Ind Robot Int J 28(4):328–334CrossRef
Metadaten
Titel
Experimental investigation and modeling of material removal characteristics in robotic belt grinding considering the effects of cut-in and cut-off
verfasst von
Xiaohu Xu
Yao Chu
Dahu Zhu
Sijie Yan
Han Ding
Publikationsdatum
06.12.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04660-8

Weitere Artikel der Ausgabe 3-4/2020

The International Journal of Advanced Manufacturing Technology 3-4/2020 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.