Internally dispersed synthesis of uniform silver nanoparticles via in situ reduction of [Ag(NH₃)₂]⁺ along natural microfibrillar substructures of cotton fiber

Silver nanoparticles (Ag NPs) are known to have efficient antimicrobial properties, but the direct application of Ag NPs onto the surface of textiles has shown to be ineffective and raise environmental concerns because Ag NPs leach out during washing. In this study, non-leaching and stable Ag-cotton nanocomposite fiber was produced by the in situ formation of Ag NPs inside the cotton fiber. The reported method is to introduce a nanofluidic system in alkali-swollen cotton fiber. Sequential flows of [Ag(NH₃)₂]⁺ and reductant aqueous fluids into the opened microfibrillar channels yielded a self-assembly of Ag ions on the deprotonated cellulose and subsequent nucleation and particle growth on the microfibrils. Transmission electron and field emission scanning electron microscopy images showed Ag NPs evenly dispersed throughout the entire cross-section of the fiber and their fixation onto the isolated secondary cell wall, respectively. Despite the rapid reduction reaction and the absence of a stabilizing agent, the successful formation of monodispersed Ag NPs (12 ± 3 nm) was attributed to the self-controlled function of the highly organized microfibrillar substructures, which regulated the transport and mixing of reactants. Incorporation of Ag NPs into the internal structure of the cotton fiber did not significantly influence the cotton crystalline structure.