Investigation on the Effect of Cooling Rate on Hot Tearing Susceptibility of Al2024 Alloy Using Thermal Analysis

Effect of different cooling rates and Al-5Ti-1B grain refiner on hot tearing susceptibility of Al2024 alloy were studied using thermal analysis. Influence of cooling rates on microsegregation, and the amount of gas and shrinkage porosities was investigated. The cooling rates used in the present study range from 0.4 to 17.5 K s^–1. To evaluate the hot tearing susceptibility, Clyne and Davies’ criterion is used. To calculate solid fraction during solidification, solid fraction vs time is plotted based on Newtonian technique via thermal analysis. The results show that the hot tearing susceptibility reduces initially by increasing the cooling rate and then increases at higher cooling rates. Hot tearing susceptibility is decreased by grain refinement. Solidification characteristics of Al2024 e.g., microsegregation, gas, and shrinkage porosities are decreased by increasing cooling rate.