nach oben

Erschienen in:

2019 | OriginalPaper | Buchkapitel

Laser-Assisted Jet Electrochemical Machining of Titanium-Based Biomedical Alloy

verfasst von : Anup Malik, Alakesh Manna, Chander Prakash, Sunpreet Singh

Erschienen in: Biomanufacturing

Verlag: Springer International Publishing

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Titanium alloy (Ti-6Al-4V) is best among various metallic materials for making medical implants due to their longer life and surface topology to promote osseointegration. Ti-6Al-4V has excellent mechanical properties as well as superior biological properties along with higher corrosion resistance. For an implant material, its machining plays an important role to make it fit for the medical applications. This chapter mainly focuses on machining and surface characteristics of Ti-6Al-4V when machined with laser-assisted jet electrochemical machining process. The Taguchi methodology-based design of experiments L₂₅ (5⁵) employed to study the effect of various parameters of the developed LAJECM setup on various response characteristics is investigated and explained with the help of S/N ratio, analysis of variance, and scanning electron micrograph.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Micro-machining Performance Assessment of Ti-Based Biomedical Alloy: A Finite Element Case Study

Nächstes Kapitel Effective Heat Treatment for Improvement in Diamond-like Carbon Coatings for Biomedical Applications

Geetha M, Singh AK, Asokamani R, Gogia AK (2009) Ti based biomaterials, the ultimate choice for orthopaedic implants—a review. Prog Mater Sci 54:397–425CrossRef

Niinomi M, Nakai M, Hieda J (2012) Development of new metallic alloys for biomedical applications. Acta Biomater 8:3888–3903CrossRef

Prakash C, Singh S, Sidhu SS, Singh S, Verma K (2018) Synthesis and characterization of Mg-Zn-Mn-HA composite by spark plasma sintering process for orthopedic applications. Vacuum 155:578–584. https://doi.org/10.1016/j.vacuum.2018.06.063CrossRef

Prakash C, Kansal HK, Pabla BS, Puri S, Aggarwal A (2016) Electric discharge machining—a potential choice for surface modification of metallic implants for orthopedic applications: a review. Proc IMechE Part B: J Eng Manuf 230:331–353CrossRef

Prakash C, Kansal HK, Pabla BS, Puri S (2015) Potential of powder mixed electric discharge machining to enhance the wear and tribological performance of β-Ti implant for orthopedic applications. J Nanoeng Nanomanuf 5(4):261–269CrossRef

Prakash C, Kansal HK, Pabla BS, Puri S (2015) Processing and characterization of novel biomimetic nanoporous bioceramic surface on β-Ti implant by powder mixed electric discharge machining. J Mater Eng Perform 24:3622–3633CrossRef

Prakash C, Kansal HK, Pabla BS, Puri S (2017) Experimental investigations in powder mixed electrical discharge machining of Ti-35Nb-7Ta-5Zr β-Ti alloy. Mater Manuf Process 32(3):274–285. https://doi.org/10.1080/10426914.2016.1198018CrossRef

Donachie MJ (2000) Titanium: a technical guide. ASM International, Geauga County, OH

Gupta K, Laubscher RF (2017) Sustainable machining of titanium alloys: a critical review. Proc IMechE Part B: J Eng Manuf 231(14):2543–2560CrossRef

10.

Davim PJ (2014) Machining of titanium alloys. Springer, Heidelberg

11.

Pramanik A (2014) Problems and solutions in machining of titanium alloys. Int J Adv Manuf Tech 70:919–928CrossRef

12.

Hong SY, Ding Y (2001) Cooling approaches and cutting temperatures in cryogenic machining of Ti-6Al-4V. Int J Mach Tools Manuf 41(10):1417–1437CrossRef

13.

Sun S, Harris J, Brandt M (2008) Parametric investigation of laser-assisted machining of commercially pure titanium. Adv Eng Mater 10(6):565–572CrossRef

14.

Dandekar CR, Shina YC, Barnes J (2010) Machinability improvement of titanium alloy (Ti–6Al–4V) via LAM and hybrid machining. Int J Mach Tool Manuf 50(2):174–182CrossRef

15.

Hedberg GK, Shin YC, Xu L (2015) Laser-assisted milling of Ti-4Al-6V with the consideration of surface integrity. Int J Adv Manuf Tech 79(9):1645–1658CrossRef

16.

Sun S, Brandt M, Barnes JE et al (2011) Experimental investigation of cutting forces and tool wear during laser-assisted milling of Ti-6Al-4V alloy. ProcIMechE Part B: J Eng Manuf 225(9):1512–1527

17.

Sun S, Brandt M, Dargusch MS (2010) The effect of a laser beam on chip formation during machining of Ti6Al4V alloy. Metall Mater Trans A 41:1573–1581CrossRef

18.

Ding H, Shen N, Shin YC (2012) Thermal and mechanical modeling analysis of laser-assisted micromilling of difficult-to-machine alloys. J Mater Process Technol 212:601–613CrossRef

19.

Shen N, Ding H (2013) Thermo-mechanical coupled analysis of laser-assisted mechanical micromilling of difficult-to-machine metal alloys used for bio-implant. Int J Precis Eng Manuf 14(10):1677–1685CrossRef

20.

Strano M, Chiappini E, Tirelli S et al (2013) Comparison of Ti6Al4V machining forces and tool life for cryogenic versus conventional cooling. ProcIMechE Part B: J Eng Manuf 227(9):1403–1408

21.

Rashid RAR, Sun S, Wanga G et al (2012) An investigation of cutting forces and cutting temperatures during laser-assisted machining of the Ti–6Cr–5Mo–5V–4Al beta titanium alloy. Int J Mach Tool Manuf 63:58–69CrossRef

22.

Rashid RAR, Sun S, Wanga G et al (2012) The effect of laser power on the machinability of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy during laser assisted machining. Int J Mach Tool Manuf 63:41–43CrossRef

23.

Rashid RAR, Bermingham MJ, Sun S et al (2013) The response of the high strength Ti–10V–2Fe–3Al beta titanium alloy to laser assisted cutting. Precis Eng 37(2):461–472CrossRef

24.

Rashid RAR, Sun S, Palanisamy S et al (2014) A study on laser assisted machining of Ti10V2Fe3Al alloy with varying laser power. Int J Adv Manuf Tech 74:219–224CrossRef

25.

Pujana J, Rivero A, Celaya A et al (2009) Analysis of ultrasonic-assisted drilling of Ti-6Al-4V. Int J Mach Tool Manuf 49(6):500–508CrossRef

26.

Nik MG, Movahhedy MR, Akbari J (2012) Ultrasonic-assisted grinding of Ti-6Al-4V alloy. Proc CIRP 1:353–358CrossRef

27.

Pawar S, Patil S, Joshi S et al (2014) An experimental analysis of ultrasonic vibration assisted tapping of Ti-6Al-4V. SAE technical paper, 28-0024

28.

Maurotto A, Muhammad R, Roy A et al (2013) Enhanced ultrasonically assisted turning of a b-titanium alloy. Ultrasonics 53:1242–1250CrossRef

29.

Muhammad R, Maurotto A, Demiral M et al (2014) Thermally enhanced ultrasonically assisted machining of Ti alloy. CIRP J Manuf Sci Technol 7(2):159–167CrossRef

30.

McGeough JA (1974) Principles of electrochemical machining, 1st edn. Springer, United States, pp 1–255

31.

Rajurkar KP, Zhu D, McGeough JA, Kozak J, De Silva AKM (1999) New developments in electro-chemical machining, CIRP Ann Manuf Technol 48(2):567–580

32.

McGeough JA, Pajak PT, De Silva AKM, Harrison DK (2003) Recent research and developments in electrochemical machining. Int J Electric Mach 8:1–14CrossRef

33.

Pajak PT, De Silva AKM, McGeough JA, Harrison DK (2004) Modelling the aspects of precision and efficiency in laser-assisted jet electrochemical machining (LAJECM). J Mater Process Technol 149:512–518CrossRef

34.

De Silva AKM, Altena HSJ, McGeough JA (2003) Influence of electrolyte concentration on copying accuracy of precision-ECM. CIRP Ann Manuf Technol 52(1):165–168

35.

De Silva AKM, Pajak PT, Harrison DK, McGeough JA (2004) Modelling and experimental investigation of laser assisted jet electrochemical machining. CIRP Ann Manuf Technol 53(1):179–182CrossRef

36.

Ruszaj A, Czekaj J, Chuchro M, Skrabalak G (2001) Electrochemical machining with short interelectrode voltage pulses. In: Proceedings of the international symposium for electromachining, ISEM XIII, vol 1, pp 1–538

37.

De Silva AKM, Pajak PT, McGeough JA, Harrison DK (2011) Thermal effects in Laser-assisted jet electrochemical machining. CIRP Ann Manuf Technol 60:243–246CrossRef

38.

Pajak PT, De Silva AKM, Harrison DK, McGeough JA (2006) Process energy analysis for aluminium alloy and stainless steel in laser-assisted jet electrochemical machining. In: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol 220 (Special Issue Paper), pp 405–412

39.

Pajak PT, De Silva AKM, Harrison DK, McGeough JA (2006) Precision and efficiency of laser-assisted jet electrochemical machining. Precis Eng 30:288–298CrossRef

40.

Malik A, Manna A (2017) Study on precision microholes using pulsed laser with jet electrochemical machining. Arab J Sci Eng 43(9):4593–4608. https://doi.org/10.1007/s13369-017-2998-9CrossRef

41.

Malik A, Manna A (2018) Multi-response optimization of laser assisted jet electrochemical machining parameters based on grey relational analysis. J Braz Soc Mech Sci Eng 40:148. https://doi.org/10.1007/s40430-018-1069-9CrossRef

42.

Malik A, Manna A (2019) An insight into laser-assisted jet electrochemical machining process. In: Dixit U, Joshi S, Davim J (eds) Application of lasers in manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-0556-6_7

43.

Malik A, Manna A (2018) Investigation on the laser-assisted jet electrochemical machining process for improvement in machining performance. Int J Adv Manuf Technol 96:3917–3932. https://doi.org/10.1007/s00170-018-1846-8CrossRef

44.

Antil P, Singh S, Manna A (2017) Electrochemical discharge drilling of SiC reinforced polymer matrix composite using Taguchi’s grey relational analysis. Arab J Sci Eng 43(3):1257–1266 (Springer)CrossRef

45.

Manna A, Malik A (2016) Micro-drilling of Al/Al₂O₃-MMC on developed ECMM. In: Proceedings of the World Congress on Engineering 2016 (WCE 2016), vol 2. London, U.K., pp. 652–657

46.

Manna A, Malik A (2014) An experimental investigation on designed and fabricated WECSM setup during micro slicing of e-glass fibre epoxy composite. In: All India Manufacturing Technology, Design and Research Conference 2014 (AIMTDR-2014), IIT Guwahati, vol 26, issue 1, pp 625-1–625-6

47.

Manna A, Malik A (2016) Investigation of electrochemical behavior during drilling of EN-31 Steel on developed laser assisted jet electrochemical machine. In: All India Manufacturing Technology, Design and Research Conference 2016 (AIMTDR-2016), College of Engineering Pune, vol 27, pp 583–587

48.

Antil P, Singh S, Manna A (2018) Genetic algorithm based optimization of ECDM process for polymer matrix composite. Mater Sci Forum 928:144–149CrossRef

49.

Malik A, Manna A (2016) An experimental investigation on developed WECSM during micro slicing of e-glass fibre epoxy composite. Int J Adv Manuf Technol 85:2097–2106CrossRef

50.

Antil P, Singh S, Singh P (2018) Taguchi’s methodology based parametric analysis of material removal rate during ECDM of PMCs. Proc Manuf 26:469–473 (Elsevier)

51.

Malik A, Manna A (2017) Travelling wire electrochemical spark machining: an overview. In: Kibria G, Bhattacharyya B, Davim J (eds) Non-traditional micromachining processes. Materials forming, machining and tribology. Springer, Cham. https://doi.org/10.1007/978-3-319-52009-4_11

Titel: Laser-Assisted Jet Electrochemical Machining of Titanium-Based Biomedical Alloy
verfasst von: Anup Malik
Alakesh Manna
Chander Prakash
Sunpreet Singh
Verlag: Springer International Publishing
Buch: Biomanufacturing
Print ISBN: 978-3-030-13950-6

Electronic ISBN: 978-3-030-13951-3

Copyright-Jahr: 2019
DOI: https://doi.org/10.1007/978-3-030-13951-3_9

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht