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The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 9-12/2019

22.08.2019 | ORIGINAL ARTICLE

Surface morphology evaluation of hardened HSLA steel using cryogenic-treated brass wire in WEDM process

verfasst von: Waseem Tahir, Mirza Jahanzaib, Wasim Ahmad, Salman Hussain

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-12/2019

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Abstract

Surface morphology of a high strength low alloy steel is analyzed on wire electric discharge machining (WEDM) process with a cold-treated (CT) brass wire. Cold treatment process is carried out at − 70 °C for 24 h to refine the microstructure of brass wire for smooth discharge energy during machining process. Fractional factorial design is used to measure the response of recast layer thickness (RLT), wire material infusion (WMI), and micro-hardness (MH) of hardened HSLA steel. CT brass wire, servo voltage (SV), pulse on time (Ton), pulse off time (Toff), wire tension (Tw), and flushing pressure (Fp) of deionized water are selected as input process parameters. Analysis of variance (ANOVA) is performed to test the adequacy and significance of the developed mathematical models. Ton is observed as the most effective input process parameter followed by Toff and CT brass wire. Low-energy parameters with CT brass wire exhibits results with reduced RLT and WMI on machined surface as compared to NCT brass wire. CT brass wire is less wear off with respect to NCT brass wire while machining workpiece at same input process parameters.
Vorheriger Artikel Investigation on modified jet electrochemical machining of micro-channel
Nächster Artikel Residual stress in metal arc additive manufacturing of mill knives cutting edges

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Metadaten
Titel
Surface morphology evaluation of hardened HSLA steel using cryogenic-treated brass wire in WEDM process
verfasst von
Waseem Tahir
Mirza Jahanzaib
Wasim Ahmad
Salman Hussain
Publikationsdatum
22.08.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 9-12/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04301-0

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