nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

05.08.2020 | ORIGINAL ARTICLE

Grinding comparative between ductile iron and austempered ductile iron under CBN wheel combined to abrasive grains with high and low friability

verfasst von: Douglas Maiochi Daniel, Benício Nacif Ávila, Mateus Vinicius Garcia, José Claudio Lopes, Fernando Sabino Fonteque Ribeiro, Hamilton José de Mello, Luiz Eduardo de Angelo Sanchez, Paulo Roberto Aguiar, Eduardo Carlos Bianchi

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-12/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The grinding process is a finishing operation that guarantees the surface of the workpieces with geometric and dimensional precision. This machining requires significant efforts to remove material, which can cause excessive wheel wear and even distortions on the workpiece surface. Also, the productivity and efficiency of this process are directly affected by the properties of the workpiece, wheel friability, and feed rate. In this context, it is essential to find the best machining conditions. Thus, this article makes a comparative analysis between the cylindrical grinding of SAE D-7003 ductile iron (DI) and SAE D-7003 austempered ductile iron (ADI), with two wheels of cubic boron nitride (CBN), one with low and the other with high friability, using feed rate of 0.50, 1.00, and 1.50 mm/min. The lubri-refrigeration of the process was done by the conventional method. The output parameters evaluated were surface roughness (Ra), roundness error, diametral wheel wear, tangential cutting force, microhardness, and micrograph. The tool with less friable grains reduces the surface roughness by 18%, 21%, and 29% compared with the tool with more friable grains for grinding of the DI with the feed rate of 0.50, 1.00, and 1.50 mm/min, respectively. In the ADI, the surface roughness is reduced by 27%, 26%, and 29% with a feed rate of 0.50, 1.00, and 1.50 mm/min, respectively. The results show that the low friability tool performs better in most parameters.

Vorheriger Artikel A comparative experimental study of additive manufacturing feasibility faced to injection molding process for polymeric parts

Nächster Artikel Assessment on the use of additive manufacturing technologies for acoustic applications

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Kalita P, Malshe AP, Arun Kumar S, Yoganath VG, Gurumurthy T (2012) Study of specific energy and friction coefficient in minimum quantity lubrication grinding using oil-based nanolubricants. J Manuf Process 14:160–166. https://doi.org/10.1016/j.jmapro.2012.01.001CrossRef

Bianchi EC, Rodriguez RL, Hildebrandt RA, Lopes JC, de Mello HJ, de Aguiar PR, da Silva RB, Jackson MJ (2019) Application of the auxiliary wheel cleaning jet in the plunge cylindrical grinding with minimum quantity lubrication technique under various flow rates. Proc Inst Mech Eng B J Eng Manuf 233:1144–1156. https://doi.org/10.1177/0954405418774599CrossRef

Bianchi EC, Rodriguez RL, Hildebrandt RA, Lopes JC, de Mello HJ, da Silva RB, de Aguiar PR (2018) Plunge cylindrical grinding with the minimum quantity lubrication coolant technique assisted with wheel cleaning system. Int J Adv Manuf Technol 95:2907–2916. https://doi.org/10.1007/s00170-017-1396-5CrossRef

Sato BK, Lopes JC, Diniz AE, Rodrigues AR, de Mello HJ, Sanchez LEA, Aguiar PR, Bianchi EC (2020) Toward sustainable grinding using minimum quantity lubrication technique with diluted oil and simultaneous wheel cleaning. Tribol Int 147:106276. https://doi.org/10.1016/j.triboint.2020.106276CrossRef

de Moraes DL, Garcia MV, Lopes JC, Ribeiro FSF, de Angelo Sanchez LE, Foschini CR, de Mello HJ, Aguiar PR, Bianchi EC (2019) Performance of SAE 52100 steel grinding using MQL technique with pure and diluted oil. Int J Adv Manuf Technol 105:4211–4223. https://doi.org/10.1007/s00170-019-04582-5CrossRef

Li B, Li C, Zhang Y, Wang Y, Jia D, Yang M (2016) Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil. Chin J Aeronaut 29:1084–1095. https://doi.org/10.1016/j.cja.2015.10.012CrossRef

Alexandre FA, Lopes WN, Lofrano Dotto FR, Ferreira FI, Aguiar PR, Bianchi EC, Lopes JC (2018) Tool condition monitoring of aluminum oxide grinding wheel using AE and fuzzy model. Int J Adv Manuf Technol 96:67–79. https://doi.org/10.1007/s00170-018-1582-0CrossRef

Lopes JC, de Martini Fernandes L, Garcia MV et al (2020) Performance of austempered ductile iron (ADI) grinding using diluted oil in MQL combined with wheel cleaning jet and different CBN grains friability. Int J Adv Manuf Technol 107:1805–1818. https://doi.org/10.1007/s00170-020-05142-yCrossRef

Lopes JC, de Martini Fernandes L, Domingues BB et al (2019) Effect of CBN grain friability in hardened steel plunge grinding. Int J Adv Manuf Technol 103:1567–1577. https://doi.org/10.1007/s00170-019-03654-wCrossRef

10.

Sato BK, Rodriguez RL, Talon AG, Lopes JC, Mello HJ, Aguiar PR, Bianchi EC (2019) Grinding performance of AISI D6 steel using CBN wheel vitrified and resinoid bonded. Int J Adv Manuf Technol 105:2167–2182. https://doi.org/10.1007/s00170-019-04407-5CrossRef

11.

McDonald A, Bauer R, Warkentin A (2016) Design and validation of a grinding wheel optical scanner system to repeatedly measure and characterize wheel surface topography. Measurement 93:541–551. https://doi.org/10.1016/j.measurement.2016.07.061CrossRef

12.

Malkin S, Guo C (2008) Grinding technology: theory and applications of machining with abrasives, 2nd edn. Industrial Press Inc, New York

13.

Garcia MV, Lopes JC, Diniz AE, Rodrigues AR, Volpato RS, Sanchez LEA, de Mello HJ, Aguiar PR, Bianchi EC (2020) Grinding performance of bearing steel using MQL under different dilutions and wheel cleaning for green manufacture. J Clean Prod 257:120376. https://doi.org/10.1016/j.jclepro.2020.120376CrossRef

14.

Alexandre FA, Lopes JC, de Martini Fernandes L et al (2020) Depth of dressing optimization in CBN wheels of different friabilities using acoustic emission (AE) technique. Int J Adv Manuf Technol 106:5225–5240. https://doi.org/10.1007/s00170-020-04994-8CrossRef

15.

Debnath S, Reddy MM, Yi QS (2014) Environmental friendly cutting fluids and cooling techniques in machining: a review. J Clean Prod 83:33–47. https://doi.org/10.1016/j.jclepro.2014.07.071CrossRef

16.

Rodriguez RL, Lopes JC, Garcia MV, Tarrento GE, Rodrigues AR, de Ângelo Sanchez LE, de Mello HJ, de Aguiar PR, Bianchi EC (2020) Grinding process applied to workpieces with different geometries interrupted using CBN wheel. Int J Adv Manuf Technol 107:1265–1275. https://doi.org/10.1007/s00170-020-05122-2CrossRef

17.

Rodriguez RL, Lopes JC, Mancini SD, de Ângelo Sanchez LE, de Almeida Varasquim FMF, Volpato RS, de Mello HJ, de Aguiar PR, Bianchi EC (2019) Contribution for minimization the usage of cutting fluids in CFRP grinding. Int J Adv Manuf Technol 103:487–497. https://doi.org/10.1007/s00170-019-03529-0CrossRef

18.

Lopes JC, Garcia MV, Valentim M, Javaroni RL, Ribeiro FSF, de Angelo Sanchez LE, de Mello HJ, Aguiar PR, Bianchi EC (2019) Grinding performance using variants of the MQL technique: MQL with cooled air and MQL simultaneous to the wheel cleaning jet. Int J Adv Manuf Technol 105:4429–4442. https://doi.org/10.1007/s00170-019-04574-5CrossRef

19.

Silva LR, Corrêa ECS, Brandão JR, de Ávila RF (2020) Environmentally friendly manufacturing: behavior analysis of minimum quantity of lubricant - MQL in grinding process. J Clean Prod 256:103287. https://doi.org/10.1016/j.jclepro.2013.01.033CrossRef

20.

Talon AG, Lopes JC, Tavares AB, Sato BK, Rodrigues AR, Genovez MC, Dinis Pinto TA, de Mello HJ, Aguiar PR, Bianchi EC (2019) Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors. Int J Adv Manuf Technol 104:1437–1448. https://doi.org/10.1007/s00170-019-04005-5CrossRef

21.

Wang Y, Li C, Zhang Y, Yang M, Li B, Jia D, Hou Y, Mao C (2016) Experimental evaluation of the lubrication properties of the wheel/workpiece interface in minimum quantity lubrication (MQL) grinding using different types of vegetable oils. J Clean Prod 127:487–499. https://doi.org/10.1016/j.jclepro.2016.03.121CrossRef

22.

Mao C, Zou H, Huang Y, Li Y, Zhou Z (2013) Analysis of heat transfer coefficient on workpiece surface during minimum quantity lubricant grinding. Int J Adv Manuf Technol 66:363–370. https://doi.org/10.1007/s00170-012-4330-xCrossRef

23.

de Jesus Oliveira D, Guermandi LG, Bianchi EC et al (2012) Improving minimum quantity lubrication in CBN grinding using compressed air wheel cleaning. J Mater Process Technol 212:2559–2568. https://doi.org/10.1016/j.jmatprotec.2012.05.019CrossRef

24.

Bianchi EC, Sato BK, Sales AR, Lopes JC, de Mello HJ, de Angelo Sanchez LE, Diniz AE, Aguiar PR (2018) Evaluating the effect of the compressed air wheel cleaning in grinding the AISI 4340 steel with CBN and MQL with water. Int J Adv Manuf Technol 95:2855–2864. https://doi.org/10.1007/s00170-017-1433-4CrossRef

25.

da Silva AE, Lopes JC, Daniel DM, de Moraes DL, Garcia MV, Ribeiro FSF, de Mello HJ, Sanchez LEDA, Aguiar PR, Bianchi EC (2020) Behavior of austempered ductile iron (ADI) grinding using different MQL dilutions and CBN wheels with low and high friability. Int J Adv Manuf Technol 107:4373–4387. https://doi.org/10.1007/s00170-020-05347-1CrossRef

26.

Javaroni RL, Lopes JC, Sato BK, Sanchez LEA, Mello HJ, Aguiar PR, Bianchi EC (2019) Minimum quantity of lubrication (MQL) as an eco-friendly alternative to the cutting fluids in advanced ceramics grinding. Int J Adv Manuf Technol 103:2809–2819. https://doi.org/10.1007/s00170-019-03697-zCrossRef

27.

de Martini Fernandes L, Lopes JC, Volpato RS et al (2018) Comparative analysis of two CBN grinding wheels performance in nodular cast iron plunge grinding. Int J Adv Manuf Technol 98:237–249. https://doi.org/10.1007/s00170-018-2133-4CrossRef

28.

Denkena B, Grove T, Bremer I, Behrens L (2016) Design of bronze-bonded grinding wheel properties. CIRP Ann 65:333–336. https://doi.org/10.1016/J.CIRP.2016.04.096CrossRef

29.

de Martini Fernandes L, Lopes JC, Ribeiro FSF et al (2019) Thermal model for surface grinding application. Int J Adv Manuf Technol 104:2783–2793. https://doi.org/10.1007/s00170-019-04101-6CrossRef

30.

Lopes JC, Fragoso KM, Garcia MV, Ribeiro FSF, Francelin AP, de Angelo Sanchez LE, Rodrigues AR, de Mello HJ, Aguiar PR, Bianchi EC (2019) Behavior of hardened steel grinding using MQL under cold air and MQL CBN wheel cleaning. Int J Adv Manuf Technol 105:4373–4387. https://doi.org/10.1007/s00170-019-04571-8CrossRef

31.

Macerol N, Franca LFP, Krajnik P (2020) Effect of the grit shape on the performance of vitrified-bonded CBN grinding wheel. J Mater Process Technol 277:116453. https://doi.org/10.1016/j.jmatprotec.2019.116453CrossRef

32.

Lopes JC, Ventura CEH, de M. Fernandes L, et al (2019) Application of a wheel cleaning system during grinding of alumina with minimum quantity lubrication. Int J Adv Manuf Technol 102:333–341. https://doi.org/10.1007/s00170-018-3174-4

33.

Oliveira JFG, Silva EJ, Guo C, Hashimoto F (2009) Industrial challenges in grinding. CIRP Ann Manuf Technol 58:663–680. https://doi.org/10.1016/j.cirp.2009.09.006CrossRef

34.

Lopes JC, Garcia MV, Volpato RS, de Mello HJ, Ribeiro FSF, de Angelo Sanchez LE, de Oliveira Rocha K, Neto LD, Aguiar PR, Bianchi EC (2020) Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet. Int J Adv Manuf Technol 106:2205–2218. https://doi.org/10.1007/s00170-019-04760-5CrossRef

35.

Ribeiro FSF, Lopes JC, Garcia MV, de Angelo Sanchez LE, de Mello HJ, de Aguiar PR, Bianchi EC (2020) Grinding performance by applying MQL technique: an approach of the wheel cleaning jet compared with wheel cleaning Teflon and alumina block. Int J Adv Manuf Technol 107:4415–4426. https://doi.org/10.1007/s00170-020-05334-6CrossRef

36.

Čanžar P, Tonković Z, Kodvanj J (2012) Microstructure influence on fatigue behaviour of nodular cast iron. Mater Sci Eng A 556:88–99. https://doi.org/10.1016/J.MSEA.2012.06.062CrossRef

37.

Hütter G, Zybell L, Kuna M (2015) Micromechanisms of fracture in nodular cast iron: from experimental findings towards modeling strategies – a review. Eng Fract Mech 144:118–141. https://doi.org/10.1016/J.ENGFRACMECH.2015.06.042CrossRef

38.

Modern Casting. https://www.moderncasting.com/issues/december-2019. Accessed 27 Mar 2020

39.

Wang B, Barber GC, Qiu F, Zou Q, Yang H (2020) A review: phase transformation and wear mechanisms of single-step and dual-step austempered ductile irons. J Mater Res Technol 9:1054–1069. https://doi.org/10.1016/J.JMRT.2019.10.074CrossRef

40.

Wilk-Kolodziejczyk D, Regulski K, Gumienny G (2016) Comparative analysis of the properties of the nodular cast iron with carbides and the austempered ductile iron with use of the machine learning and the support vector machine. Int J Adv Manuf Technol 87:1077–1093. https://doi.org/10.1007/s00170-016-8510-yCrossRef

41.

Sellamuthu P, Samuel D, Dinakaran D, Premkumar V, Li Z, Seetharaman S (2018) Austempered ductile Iron (ADI): influence of austempering temperature on microstructure, mechanical and wear properties and energy consumption. Metals (Basel) 8:53. https://doi.org/10.3390/met8010053CrossRef

42.

Ribeiro FSF, Lopes JC, Talon AG, Garcia MV, de Mello HJ, Sanchez LEDA, de Aguiar PR, Bianchi EC (2020) Comparative analysis between resinoid and vitrified bond grinding wheel under interrupted cutting. Int J Adv Manuf Technol 109:75–85. https://doi.org/10.1007/s00170-020-05667-2CrossRef

43.

Javaroni RL, Lopes JC, Diniz AE, Garcia MV, Ribeiro FSF, Tavares AB, Talon AG, Sanchez LEA, Mello HJ, Aguiar PR, Bianchi EC (2020) Improvement in the grinding process using the MQL technique with cooled wheel cleaning jet. Tribol Int 152:106512. https://doi.org/10.1016/j.triboint.2020.106512CrossRef

44.

Rodriguez RL, Lopes JC, Hildebrandt RA, Perez RRV, Diniz AE, de Ângelo Sanchez LE, Rodrigues AR, de Mello HJ, de Aguiar PR, Bianchi EC (2019) Evaluation of grinding process using simultaneously MQL technique and cleaning jet on grinding wheel surface. J Mater Process Technol 271:357–367. https://doi.org/10.1016/j.jmatprotec.2019.03.019CrossRef

45.

Javaroni RL, Lopes JC, Garcia MV, Ribeiro FSF, de Angelo Sanchez LE, de Mello HJ, Aguiar PR, Bianchi EC (2020) Grinding hardened steel using MQL associated with cleaning system and cBN wheel. Int J Adv Manuf Technol 107:2065–2080. https://doi.org/10.1007/s00170-020-05169-1CrossRef

46.

de Mello HJ, de Mello DR, Rodriguez RL, Lopes JC, da Silva RB, de Angelo Sanchez LE, Hildebrandt RA, Aguiar PR, Bianchi EC (2018) Contribution to cylindrical grinding of interrupted surfaces of hardened steel with medium grit wheel. Int J Adv Manuf Technol 95:4049–4057. https://doi.org/10.1007/s00170-017-1552-yCrossRef

47.

Rowe WB (2014) Principles of modern grinding technology. Elsevier

Titel: Grinding comparative between ductile iron and austempered ductile iron under CBN wheel combined to abrasive grains with high and low friability
verfasst von: Douglas Maiochi Daniel
Benício Nacif Ávila
Mateus Vinicius Garcia
José Claudio Lopes
Fernando Sabino Fonteque Ribeiro
Hamilton José de Mello
Luiz Eduardo de Angelo Sanchez
Paulo Roberto Aguiar
Eduardo Carlos Bianchi
Publikationsdatum: 05.08.2020
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-12/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-020-05787-9

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 9-12/2020

Assessment on the use of additive manufacturing technologies for acoustic applications

Effect of controllable magnetic field-induced MRF solidification on chatter suppression of thin-walled parts

Investigation and comparison of the effect of graphene nanoplates and carbon nanotubes on the improvement of mechanical properties in the stir casting process of aluminum matrix nanocomposites

A removal method for installation error of double ball bar in circular tests for linear axis

Analysis and simulation for shape control effects of complex aluminum alloy profile during ECAP

Characterization of material flow in friction stir-assisted incremental forming with synchronous bonding of dissimilar sheet metals

Premium Partner

Marktübersichten