Characterization of urea–formaldehyde resin penetration into medium density fiberboard fibers

The amount of UF resin penetration into fibers, used for the production of medium density fiberboard (MDF), is unknown. To evaluate the relationship between resin viscosity and resin penetration depth, an experimental procedure involving confocal laser scanning microscopy (CLSM) and a Toluidine Blue O staining system was performed. The results indicate that CLSM in combination with a Toluidine Blue O staining system is a good way to characterize UF resin penetration into wood fibers. The main penetration direction is toward the fiber lumen. For wet fibers, whose moisture content is about 88%, the effect of resin viscosity with a range of 80 cps – 340 cps on penetration is very similar, with all adhesives reaching or almost reaching the fiber lumen after 60 min at room temperature. For MDF industrial samples, the highest depth of penetration of the adhesive was attained in the second dryer stage. After the second dryer stage, the resin penetration into the fiber did not increase.