Interfacial interaction of solid cobalt with liquid Pb-free Sn–Bi–In–Zn–Sb soldering alloys

Dissolution kinetics of cobalt in liquid 87.5%Sn–7.5%Bi–3%In–1%Zn–1%Sb and 80%Sn–15%Bi–3%In–1%Zn–1%Sb soldering alloys and phase formation at the cobalt–solder interface have been investigated in the temperature range of 250–450 °C. The temperature dependence of the cobalt solubility in soldering alloys was found to obey a relation of the Arrhenius type c_s = 4.06 × 10² exp (−46300/RT) mass% for the former alloy and c_s = 5.46 × 10² exp (−49200/RT) mass% for the latter, where R is in J mol⁻¹ K⁻¹ and T in K. For tin, the appropriate equation is c_s = 4.08 × 10² exp (−45200/RT) mass%. The dissolution rate constants are rather close for these soldering alloys and vary in the range (1–9) × 10⁻⁵ m s⁻¹ at disc rotational speeds of 6.45–82.4 rad s⁻¹. For both alloys, the CoSn₃ intermetallic layer is formed at the interface of cobalt and the saturated or undersaturated solder melt at 250 °C and dipping times up to 1800 s, whereas the CoSn₂ intermetallic layer occurs at higher temperatures of 300–450 °C. Formation of an additional intermetallic layer (around 1.5 μm thick) of the CoSn compound was only observed at 450 °C and a dipping time of 1800 s. A simple mathematical equation is proposed to evaluate the intermetallic-layer thickness in the case of undersaturated melts. The tensile strength of the cobalt-to-solder joints is 95–107 MPa, with the relative elongation being 2.0–2.6%.