Investigation of Ta-MX/Z-Phase and Laves Phase as Precipitation Hardening Particles in a 12 Pct Cr Heat-Resistant Steel

A 12 pct Cr martensitic/ferritic steel was designed and produced to study Laves and Z-phase as precipitation hardening particles under creep conditions (650 °C). According to thermodynamic calculations, W and Cu additions were selected to ensure the precipitation of Laves after tempering. It is known that Z-phase formation does not follow the classical nucleation theory. Indeed, MX particles are transformed into Z-phase by Cr diffusion from the matrix to the precipitate. Therefore, to promote fast Z-phase formation, Ta, Co, and N additions were used to produce Ta-MX, which will be transformed into Z-phase. The main result achieved was the precipitation of Laves after tempering, with a particle size of 196 nm. As regards to Z-phase, the transformation of Ta-MX into Z-phase after tempering was confirmed by the formation of hybrid nanoparticles of 30 nm. Although W and Ta have a low diffusion in the martensitic/ferritic matrix, characterization of the precipitates after isothermal aging revealed that Laves and Z-phase have fast growth kinetics, reaching 400 and 143 nm, respectively, at 8760 hours. Consequently, creep test at 650 °C showed premature failures after few thousand hours. Therefore, it is expected that future research in the field of martensitic/ferritic steels will focus on the growth and coarsening behavior of Laves and Z-phase.