Macro- and Microstructural Studies of Laser-Processed WE43 (Mg-Y-Nd) Magnesium Alloy

The macro- and microstructural changes in the fusion zone (FZ) of WE43 magnesium alloy processed by a diode-pumped ytterbium (IPG YLS-3000) continuous wave fiber laser for specified processing conditions (from 4.17 to 12.5 × 10⁷ J/m²) were studied. With the aid of computational heat-transfer model, the temperature history and cooling rate were determined for different laser-processing conditions. The computational heat-transfer results of laser-processed samples were used to correlate with microstructures characterized using optical, scanning, and transmission electron microscopies, and electron backscatter and X-ray diffraction analyses. The microhardness measurement was carried out to establish the structure–property relationship, and the results indicated that the minimal hardness variation (1 pct) within laser FZ was due to a constant heat extraction time (0.1 second), narrow variation in grain size (4 to 7 μm), and the type of precipitate (β-phase) formation.