Characterization of Properties in Friction Welded Stainless Steel and Copper Materials

The aim of this study is to investigate the metallurgical and mechanical properties of friction welded stainless steel-copper joints. One of the manufacturing methods used to produce parts made from different materials is the friction welding method. Application of classical welding techniques to such materials is difficult because of they have different thermal properties. Stainless steel-copper joints are inevitable for certain applications due to unique performances such as higher electric conductivity, heat conductivity, corrosion resistance, and mechanical properties. In the present study, austenitic stainless steel and copper parts were joined by friction welding. Tensile, fatigue, and notch-impact tests were applied to friction welded specimens, and the results were compared with those for the original materials. Microstructure, energy dispersive x-ray, and x-ray diffraction (XRD) analysis and hardness variations were conducted on the joints. Results showed that various intermetallic phases such as FeCu₄ and Cu₂NiZn occurred at the interface. It was found from the microstructure and XRD analysis that intermetallic phases formed in the interface which further caused a decrease in the strength of the joints. However, hardness of the copper increased slightly, whereas the hardness of steel decreases slightly on the horizontal distance from the center.