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Journal of Materials Engineering and Performance

Erschienen in:

03.02.2021

Electrochemical-Based Surface Enhancement of Additively Manufactured Ti-6Al-4V Complex Structures

verfasst von: Haniyeh Fayazfar, Issa Rishmawi, Mihaela Vlasea

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 3/2021

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Abstract

Poor surface quality has long been a significant challenge to the broad adoption of additive manufacturing (AM) in industry. This work deploys a customized electropolishing (EP) procedure to improve the surface finish of complex laser powder bed fusion Ti-6Al-4V parts with internal channels and various geometries using a substantially less hazardous, anhydrous, alcoholic solution, while maintaining the geometrical fidelity of the parts. A preliminary study on simple geometries was run to evaluate the effect of EP time on surface roughness and thickness loss of a part. By using a customized test setup and an artificial EP waveform to accurately control EP parameters, a high EP efficiency was achieved (maximum reduction of surface roughness up to 70% and a minimum thickness loss of 11%) with low treatment times. Subsequently, EP was conducted on the internal surfaces of various geometries in increasing order of complexity; the results showed the effectiveness of the proposed technique across different geometrical features, leading to maximum uniform surface roughness improvement of 77% with minimum thickness loss of only 7%. The proposed methodology from this work for a fast and cost-effective surface enhancement methodology in an environmentally safe solution may be used on real, complex AM parts to enhance both internal and external surface quality.

Vorheriger Artikel Comparative Study of Induction Quenching and Laser Surface Texturing on Anti-wear Performance of 40Cr Steel

Nächster Artikel Improvement in Fatigue Performance of 2024-T3 Al Alloy Via Single Toroidal Roller Burnishing

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Titel: Electrochemical-Based Surface Enhancement of Additively Manufactured Ti-6Al-4V Complex Structures
verfasst von: Haniyeh Fayazfar
Issa Rishmawi
Mihaela Vlasea
Publikationsdatum: 03.02.2021
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 3/2021
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-021-05512-x

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