nach oben

International Journal on Interactive Design and Manufacturing (IJIDeM)

Erschienen in:

07.09.2014 | Technical Paper

On the use of structural dynamics in virtual manufacturing

verfasst von: Rafael E. Vasquez

Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Ausgabe 1/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

This paper addresses the use of structural dynamics concepts applied to virtual manufacturing. A review of vibration fundamentals is done using a single degree of freedom system. Then, a lab procedure to experimentally determine the frequency response functions and vibration modes of a steel beam by modal fitting is explained. An introduction to receptance coupling substructure analysis is then provided, using an example with two single-degree-of-freedom systems, which are assembled through a flexible coupling. Finally, milling dynamics concepts are introduced, and the stability lobe diagram for an up milling condition is developed. This work provides an explanation of how to use structural dynamics to select cutting parameters that will provide an optimized performance of a milling machine, allowing to maximize profit of the productive process.

Vorheriger Artikel Five-axis rake face grinding of end-mills with circular-arc generators

Nächster Artikel A new mechatronics laboratory for technology integration

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Altintas, Y.: Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design, 2nd edn. Cambridge University Press (2012). doi:10.1017/CBO9780511843723.005

Altintas, Y., Budak, E.: Analytical prediction of stability lobes in milling. CIRP Ann. Manuf. Technol. 44(1), 357–362 (1995). doi:10.1016/S0007-8506(07)62342-7 CrossRef

Arrazola, P., Ozel, T., Umbrello, D., Davies, M., Jawahir, I.: Recent advances in modelling of metal machining processes. CIRP Ann. Manuf. Technol. 62(2), 695–718 (2013). doi:10.1016/j.cirp.2013.05.006 CrossRef

Asad, M., Mabrouki, T., Rigal, J.F.: On the tool vibration effects during down-cut peripheral milling process. Int. J. Interact. Des. Manuf. (IJIDeM) 4(4), 215–225 (2010). doi:10.1007/s12008-010-0102-8 CrossRef

Bediz, B., Kumar, U., Schmitz, T.L., Ozdoganlar, O.B.: Modeling and experimentation for three-dimensional dynamics of endmills. Int. J. Mach. Tools Manuf. 53(1), 39–50 (2012). doi:10.1016/j.ijmachtools.2011.09.005 CrossRef

Bishop, R., Johnson, D.: The Mechanics of Vibration. Cambridge University Press, Cambridge (1959)MATH

Blevins, R.D.: Formulas for Natural Frequency and Mode Shape. Krieger Pub Company, New York (2001). (Reissue edition)

Duncan, G., Tummond, M., Schmitz, T.: An investigation of the dynamic absorber effect in high-speed machining. Int. J. Mach. Tools Manuf. 45(4–5), 497–507 (2005). doi:10.1016/j.ijmachtools.2004.09.005 CrossRef

Filiz, S., Cheng, C.H., Powell, K., Schmitz, T., Ozdoganlar, O.: An improved tool-holder model for RCSA tool-point frequency response prediction. Precis. Eng. 33(1), 26–36 (2009). doi:10.1016/j.precisioneng.2008.03.003 CrossRef

10.

Fischer, X., Nadeau, J.P.: Integrated design and manufacturing in mechanical engineering. In: Research in Interactive Design, vol. 3. Springer, Paris, pp. 7–43 (2011). doi:10.1007/978-2-8178-0169-8_2

11.

Galdino-dos-Santos, R., Teixeira-Coelho, R.: A contribution to improve the accuracy of chatter prediction in machine tools using the stability lobe diagram. J. Manuf. Sci. Eng. 136(2), 021,005 (2014). doi:10.1115/1.4025514 CrossRef

12.

Khan, W.A., Raouf, A., Cheng, K.: Virtual Manufacturing. Springer, London (2011). doi:10.1007/978-0-85729-186-8_1

13.

Kumar, U.V.: Improved spindle dynamics identification technique for receptance coupling substructure analysis. Ph.D. thesis, Department of Mechanical and Aersopace Engineering, University of Florida (2012)

14.

Kumar, U.V., Schmitz, T.L.: Spindle dynamics identification for receptance coupling substructure analysis. Precis. Eng. 36(3), 435–443 (2012). doi:10.1016/j.precisioneng.2012.01.007 CrossRef

15.

Kurdi, M.H., Mann, B.P., Haftka, R.T., Schmitz, T.L.: A robust semi-analytical method for calculating the response sensitivity of a time delay system. J. Vib. Acoust. 130(6), 0645,041–0645,046 (2008). doi:10.1115/1.2981093

16.

Myers, B.A.: A brief history of human–computer interaction technology. Interactions 5(2), 44–54 (1998). doi:10.1145/274430.274436 CrossRef

17.

Paris, H., Peigné, G.: Influence of the cutting tool geometrical defects on the dynamic behaviour of machining. Int. J. Interact. Des. Manuf. (IJIDem) 1(1), 41–49 (2007). doi:10.1007/s12008-007-0005-5 CrossRef

18.

Schmitz, T., Donalson, R.: Predicting high-speed machining dynamics by substructure analysis. CIRP Ann. Manuf. Technol. 49(1), 303–308 (2000). doi:10.1016/S0007-8506(07)62951-5 CrossRef

19.

Schmitz, T.L.: Torsional and axial frequency response prediction by RCSA. Precis. Eng. 34(2), 345–356 (2010). doi:10.1016/j.precisioneng.2009.08.005 CrossRef

20.

Schmitz, T.L., Duncan, G.S.: Three-component receptance coupling substructure analysis for tool point dynamics prediction. J. Manuf. Sci. Eng. 127(4), 781–790 (2005). doi:10.1115/1.2039102 CrossRef

21.

Schmitz, T.L., Smith, K.S.: Machining Dynamics. Frequency Response to Improved Productivity. Springer, New York (2009). doi:10.1007/978-0-387-09645-2

22.

Tani, G., Bedini, R., Fortunato, A., Mantega, C.: Dynamic hybrid modeling of the vertical z axis in a high-speed machining center: towards virtual machining. J. Manuf. Sci. Eng. 129(4), 780–788 (2007). doi:10.1115/1.2738097 CrossRef

23.

Tlusty, G.: Manufacturing Processes and Equipment. Prentice Hall, Upper Saddle River (2000)

24.

Tlusty, J., Polacek, M.: The stability of machine tools against self excited vibrations. Int. Res. Prod. Eng. 1, 465–474 (1963)

Titel: On the use of structural dynamics in virtual manufacturing
verfasst von: Rafael E. Vasquez
Publikationsdatum: 07.09.2014
Verlag: Springer Paris
Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) / Ausgabe 1/2017
Print ISSN: 1955-2513
Elektronische ISSN: 1955-2505
DOI: https://doi.org/10.1007/s12008-014-0240-5

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Weitere Artikel der Ausgabe 1/2017

A new mechatronics laboratory for technology integration

A multi-technique simultaneous approach for the design of a sailing yacht

Optimal scheduling of manufacturing processes across multiple production lines by polynomial optimization and bagged bounded binary knapsack

Design and implementation of 3D Web-based interactive medical devices for educational purposes

Cleft lip pathology diagnosis and foetal landmark extraction via 3D geometrical analysis

Natural User Interface for color selection in conceptual design phase

Premium Partner