Skip to main content

28.02.2017 | Original Paper

Modeling and optimization of a cracked pipeline under pressure by an interactive method: design of experiments

verfasst von: Bahram Kaddour, Benattou Bouchouicha, Mohamed Benguediab, Abdelkader Slimane

Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM)

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This work is a contribution to the field of gas transport as well as the safety of pipelines and stations under pressure, to better understand this study, we will use experimental results of two tensile tests of two pipelines (APIX52, APIX60), her thickness is 5.1 and 7.1 mm respectively and outside diameter is 508 mm. Using code abaqus calculation, we will simulate two pipeline with presence of a semi-elliptical crack (0.4 mm \(\times \) 0.8 mm), while varying the parameters thickness (5.1 and 7.1 mm), yield strength (359, 414 MPa) and pressure (7.1, 10.4 MPa) to calculate J integral in each case. Once the values of J integral calculated and compared to other authors, we will exploit these results with the MODDE 5.0 software in order to provide an analysis based on the DOE method to determine the influence of each parameter on the J integral, and see which is the most influential and Secondly proposed a model that represents the analytical part of this method and give confidence interval of each parameter.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Majid, Z., Mohsin, R., Yaacob, Z., Hassan, Z.: Failure analysis of natural gas pipes. Eng. Fail. Anal. 17(4), 818–837 (2010)CrossRef Majid, Z., Mohsin, R., Yaacob, Z., Hassan, Z.: Failure analysis of natural gas pipes. Eng. Fail. Anal. 17(4), 818–837 (2010)CrossRef
2.
Zurück zum Zitat Nagesh, D., Datta, G.: Modeling of fillet welded joint of GMAW process: integrated approach using DOE, ANN and GA. Int. J. Interact. Des. Manuf. 2(3), 127–136 (2008)CrossRef Nagesh, D., Datta, G.: Modeling of fillet welded joint of GMAW process: integrated approach using DOE, ANN and GA. Int. J. Interact. Des. Manuf. 2(3), 127–136 (2008)CrossRef
3.
Zurück zum Zitat Wang, J., Atrens, A., Cousens, D., Kinaev, N.: Microstructure of X52 and X65 pipeline steels. J. Mater. Sci. 34(8), 1721–1728 (1999)CrossRef Wang, J., Atrens, A., Cousens, D., Kinaev, N.: Microstructure of X52 and X65 pipeline steels. J. Mater. Sci. 34(8), 1721–1728 (1999)CrossRef
4.
Zurück zum Zitat Hasanaj, A., Gjeta, A., Kullolli, M.: Analyzing defects with failure assessment diagrams of gas pipelines. Int. J. Mech. Aerosp. Ind. Mechatron. Eng. 8, 1032–1034 (2014) Hasanaj, A., Gjeta, A., Kullolli, M.: Analyzing defects with failure assessment diagrams of gas pipelines. Int. J. Mech. Aerosp. Ind. Mechatron. Eng. 8, 1032–1034 (2014)
5.
Zurück zum Zitat Valinejad, R., Nazar, A.R.S.: An experimental design approach for investigating the effects of operating factors on the wax deposition in pipelines. Fuel 106, 843–850 (2013)CrossRef Valinejad, R., Nazar, A.R.S.: An experimental design approach for investigating the effects of operating factors on the wax deposition in pipelines. Fuel 106, 843–850 (2013)CrossRef
6.
Zurück zum Zitat Slimane, A., Bouchouicha, B., Benguediab, M., Slimane, S.-A.: Parametric study of the ductile damage by the Gurson-Tvergaard-Needleman model of structures in carbon steel A48-AP. J. Mater. Res. Technol. 4(2), 217–223 (2015)CrossRef Slimane, A., Bouchouicha, B., Benguediab, M., Slimane, S.-A.: Parametric study of the ductile damage by the Gurson-Tvergaard-Needleman model of structures in carbon steel A48-AP. J. Mater. Res. Technol. 4(2), 217–223 (2015)CrossRef
7.
Zurück zum Zitat Zhou, Y., Zhang, Z., Zhong, Q.: Improved reliability analysis method based on the failure assessment diagram. Chin. J. Mech. Eng. 25(4), 832–837 (2012)CrossRef Zhou, Y., Zhang, Z., Zhong, Q.: Improved reliability analysis method based on the failure assessment diagram. Chin. J. Mech. Eng. 25(4), 832–837 (2012)CrossRef
8.
Zurück zum Zitat Kumar, J.P.N., Kumar, S.J., Jeyathilak, R.S., Venkatesh, M., Christopher, A.S., Ganesh, K.: Effect of design parameters on the static mechanical behaviour of metal bellows using design of experiment and finite element analysis. Int. J. Interact. Des. Manuf. (IJIDeM) 10(1), 1–11 (2016) Kumar, J.P.N., Kumar, S.J., Jeyathilak, R.S., Venkatesh, M., Christopher, A.S., Ganesh, K.: Effect of design parameters on the static mechanical behaviour of metal bellows using design of experiment and finite element analysis. Int. J. Interact. Des. Manuf. (IJIDeM) 10(1), 1–11 (2016)
9.
Zurück zum Zitat Noorul Haq, A., Guharaja, S., Karuppannan, K.: Parameter optimization of CO\(_{2}\) casting process by using Taguchi method. Int. J. Interact. Des. Manuf. 3(1), 41–50 (2009)CrossRef Noorul Haq, A., Guharaja, S., Karuppannan, K.: Parameter optimization of CO\(_{2}\) casting process by using Taguchi method. Int. J. Interact. Des. Manuf. 3(1), 41–50 (2009)CrossRef
10.
Zurück zum Zitat Nagesh, D., Datta, G.: Modeling of fillet welded joint of GMAW process: integrated approach using DOE, ANN and GA. Int. J. Interact. Des. Manuf. 2(3), 127–136 (2008)CrossRef Nagesh, D., Datta, G.: Modeling of fillet welded joint of GMAW process: integrated approach using DOE, ANN and GA. Int. J. Interact. Des. Manuf. 2(3), 127–136 (2008)CrossRef
11.
Zurück zum Zitat Phongthanapanich, S., Potjananapasiri, K., Dechaumphai, P.: J-integral calculation by domain integral technique using adaptive finite element method. Struct. Eng. Mech. 28(4), 461–477 (2008)CrossRef Phongthanapanich, S., Potjananapasiri, K., Dechaumphai, P.: J-integral calculation by domain integral technique using adaptive finite element method. Struct. Eng. Mech. 28(4), 461–477 (2008)CrossRef
12.
Zurück zum Zitat Ruggieri, C., Dotta, F.: Numerical modeling of ductile crack extension in high pressure pipelines with longitudinal flaws. Eng. Struct. 33(5), 1423–1438 (2011)CrossRef Ruggieri, C., Dotta, F.: Numerical modeling of ductile crack extension in high pressure pipelines with longitudinal flaws. Eng. Struct. 33(5), 1423–1438 (2011)CrossRef
13.
Zurück zum Zitat Bach, M., Wang, X.: Constraint-based fracture mechanics analysis of cylinders with internal circumferential cracks. Struct. Eng. Mech. 47(1), 131–147 (2013) Bach, M., Wang, X.: Constraint-based fracture mechanics analysis of cylinders with internal circumferential cracks. Struct. Eng. Mech. 47(1), 131–147 (2013)
14.
Zurück zum Zitat Amirat, A., Chaoui, K., Azari, Z., Pluvinage, G.: Residual stress analysis in seamless API X60 steel gas pipelines. Sci. Technol. B 21, 7–10 (2004) Amirat, A., Chaoui, K., Azari, Z., Pluvinage, G.: Residual stress analysis in seamless API X60 steel gas pipelines. Sci. Technol. B 21, 7–10 (2004)
15.
Zurück zum Zitat Fang, J., Zhang, J., Wang, L.: Evaluation of cracking behavior and critical CTOA values of pipeline steel from DWTT specimens. Eng. Fract. Mech. 124, 18–29 (2014)CrossRef Fang, J., Zhang, J., Wang, L.: Evaluation of cracking behavior and critical CTOA values of pipeline steel from DWTT specimens. Eng. Fract. Mech. 124, 18–29 (2014)CrossRef
16.
Zurück zum Zitat Lu, Z., Liu, Y.: Concurrent fatigue crack growth simulation using extended finite element method. Front. Archit. Civ. Eng. China 4(3), 339–347 (2010)CrossRef Lu, Z., Liu, Y.: Concurrent fatigue crack growth simulation using extended finite element method. Front. Archit. Civ. Eng. China 4(3), 339–347 (2010)CrossRef
17.
Zurück zum Zitat Zhang, Y., et al.: Elastic-plastic fracture analyses for pipeline girth welds with 3D semi-elliptical surface cracks subjected to large plastic bending. Int. J. Press. Vessels Pip. 105, 90–102 (2013)CrossRef Zhang, Y., et al.: Elastic-plastic fracture analyses for pipeline girth welds with 3D semi-elliptical surface cracks subjected to large plastic bending. Int. J. Press. Vessels Pip. 105, 90–102 (2013)CrossRef
18.
Zurück zum Zitat Hertelé, S., De Waele, W., Denys, R., Verstraete, M.: Justification of the mapping approach for finite element modelling of ductile tearing. In: Paper Presented at the Sustainable Construction and Design (SCAD-2012) (2012) Hertelé, S., De Waele, W., Denys, R., Verstraete, M.: Justification of the mapping approach for finite element modelling of ductile tearing. In: Paper Presented at the Sustainable Construction and Design (SCAD-2012) (2012)
19.
Zurück zum Zitat Slimane, A., Bouchouicha, B., Benguediab, M., Slimane, S.A.: Contribution to the study of fatigue and rupture of welded structures in carbon steel-a48 ap: experimental and numerical study. Trans. Indian Inst. Met. 68(3), 465–477 (2015)CrossRef Slimane, A., Bouchouicha, B., Benguediab, M., Slimane, S.A.: Contribution to the study of fatigue and rupture of welded structures in carbon steel-a48 ap: experimental and numerical study. Trans. Indian Inst. Met. 68(3), 465–477 (2015)CrossRef
20.
Zurück zum Zitat Moghaddam, A.S., Mohammadnia, S., Sagharichiha, M.: Analysis of offshore pipeline laid on 3D seabed configuration by Abaqus. Ocean Syst. Eng. 5(1), 31–40 (2015)CrossRef Moghaddam, A.S., Mohammadnia, S., Sagharichiha, M.: Analysis of offshore pipeline laid on 3D seabed configuration by Abaqus. Ocean Syst. Eng. 5(1), 31–40 (2015)CrossRef
21.
Zurück zum Zitat Chatterjee, A., Kumar, S., Saha, P., Mishra, P., Choudhury, A.R.: An experimental design approach to selective laser sintering of low carbon steel. J. Mater. Process. Technol. 136(1), 151–157 (2003)CrossRef Chatterjee, A., Kumar, S., Saha, P., Mishra, P., Choudhury, A.R.: An experimental design approach to selective laser sintering of low carbon steel. J. Mater. Process. Technol. 136(1), 151–157 (2003)CrossRef
22.
Zurück zum Zitat Ilzarbe, L., Álvarez, M.J., Viles, E., Tanco, M.: Practical applications of design of experiments in the field of engineering: a bibliographical review. Qual. Reliab. Eng. Int. 24(4), 417–428 (2008)CrossRef Ilzarbe, L., Álvarez, M.J., Viles, E., Tanco, M.: Practical applications of design of experiments in the field of engineering: a bibliographical review. Qual. Reliab. Eng. Int. 24(4), 417–428 (2008)CrossRef
Metadaten
Titel
Modeling and optimization of a cracked pipeline under pressure by an interactive method: design of experiments
verfasst von
Bahram Kaddour
Benattou Bouchouicha
Mohamed Benguediab
Abdelkader Slimane
Publikationsdatum
28.02.2017
Verlag
Springer Paris
Erschienen in
International Journal on Interactive Design and Manufacturing (IJIDeM)
Print ISSN: 1955-2513
Elektronische ISSN: 1955-2505
DOI
https://doi.org/10.1007/s12008-017-0385-0

Premium Partner