Evaluation of thermal imaging system and thermal radiation detector for real-time condition monitoring of high power frequency converters

We have carried out at laboratory test to study the feasibility of using thermal radiation detectors for online thermal monitoring of electrical systems in wind turbines. A 25 kW frequency converter is instrumented with a thermal camera, operating in the 8–14 μm wavelength range, and a single-pixel thermopile sensor, operating in the 4–8 μm wavelength range, to monitor the temperature development of the power electronics under various load sequences. Both systems performed satisfactorily with insignificant temperature deviations when compared to data from calibrated point contact sensor. With spatial averaging over a 7 mm × 7 mm for the camera and temporal averaging over 60 s for the thermopile sensor, we reduce the root mean square noise to 45 mK and 68 mK respectively. The low cost and simple operation of the thermopile sensor make it very attractive for condition monitoring applications, whereas the attractive feature of the camera is the possibility of multi-point or distributed temperature measurements.