Continuum shape sensitivity analysis and what-if study for two-dimensional multi-scale crack propagation problems using bridging scale decomposition

This paper presents a shape sensitivity analysis and what-if study for two-dimensional multi-scale crack propagation problems using bridging scale decomposition. The sensitivity equations are derived in a continuum setting using direct differentiation method based on a continuum variational formulation of the bridging scale. Due to the fact that the crack propagation speed in an atomistic simulation is discrete in design, and cannot be formulated as a continuous function of shape design variables, we propose a hybrid method that combines analytical sensitivity analysis with finite difference approach. The finite difference part of the sensitivity analysis is only intended for calculating the sensitivity of crack growth speed based on the analytically obtained sensitivity coefficients of structural responses. The theoretical development on sensitivity formulation in this paper extends the application of the method to irregular-shaped finite elements and general design velocity fields. Furthermore, we evaluate and compare several performance measures that quantify crack propagation speed based on crack tip locations for sensitivity analysis and ultimately for structural optimization. A two-dimensional beam example is used to verify the accuracy of the proposed sensitivity approach. It is also demonstrated through a what-if study that with an adequate performance measure, the impact of macroscopic shape changes on microscopic crack propagation speed can be accurately predicted.