Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Bücher
Zeitschriften
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
MTZ-Fachkongress

Antriebe und Energiesysteme von morgen


Austausch von Automobil- und Energiewirtschaft

Am 14./15. Mai geht es in Chemnitz um die Mobilitätswende durch Elektro- und Wasserstofffahrzeuge.
Erweiterte Suche
Anmelden
nach oben
The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 3-4/2020

22.02.2020 | ORIGINAL ARTICLE

Characterization of a direct metal printed injection mold with different conformal cooling channels

verfasst von: Chil-Chyuan Kuo, Zi-Fan Jiang, Xin-Yi Yang, Shao-Xuan Chu, Jia-Qi Wu

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

According to the practical experiences in the injection molding, the knowledge about conformal cooling channel (CCC) is an essential factor that affects productivity and quality of the molded part greatly. In general, the CCC provides a reduction in the cooling time in series production. However, the distance between cooling channel edges of the circular conformal cooling channel (CCCC) and mold cavity edge is not constant. The profiled conformal cooling channel (PCCC) has flat surface of the cooling channel facing the profile of the cavity fully. The distance between cooling channel edges of the PCCC and mold cavity edge is constant. In this study, two maraging steel injection molding tools with two different CCC were designed and fabricated by the direct metal printing technology. The difference between injection mold with PCCC and CCCC on the cooling time of the molded wax pattern, part temperature difference, mold surface temperature difference, and part warpage were numerically investigated using Moldex3D simulation software. It was found that the PCCC seems to be a good candidate in the CCC design and provides a better alternative in the conventional cooling channels. The PCCC reduced the cooling time about 33.33% compared with CCCC under the coolant water temperature of 25 °C. The temperature of 26 °C is the optimal value for the coolant water based on the dimensional accuracy of the wax pattern and energy consumption of the cooling system.
Vorheriger Artikel Constrained crystal growth during solidification of particles and splats in uniform droplet sprays
Nächster Artikel Galvanic Cr-Zn and spent foundry sand waste application as valuable components of sustainable ceramics to prevent environment pollution

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
Abbès B, Abbès F, Abdessalam H, Upganlawar A (2019) Finite element cooling simulations of conformal cooling hybrid injection molding tools manufactured by selective laser melting. Int J Adv Manuf Technol 103(5–8):2515–2522
2.
Mercado-Colmenero JM, Martin-Doñate C, Rodriguez-Santiago M, Moral-Pulido F, Rubio-Paramio MA (2019) A new conformal cooling lattice design procedure for injection molding applications based on expert algorithms. Int J Adv Manuf Technol 102(5–8):1719–1746
3.
Au KM, Yu KM (2007) A scaffolding architecture for conformal cooling design in rapid plastic injection moulding. Int J Adv Manuf Technol 34(5–6):496–515
4.
Saifullah ABM, Masood SH, Sbarski I (2012) Thermal–structural analysis of bi-metallic conformal cooling for injection moulds. Int J Adv Manuf Technol 62(1–4):123–133
5.
Urbanic RJ, Saqib SM (2019) A manufacturing cost analysis framework to evaluate machining and fused filament fabrication additive manufacturing approaches. Int J Adv Manuf Technol 102(9–12):3091–3108
6.
Snelling DA, Williams CB, Druschitz AP (2019) Mechanical and material properties of castings produced via 3D printed molds. Addit Manuf 27:199–207
7.
Maravola M, Conner B, Walker J, Cortes P (2019) Epoxy infiltrated 3D printed ceramics for composite tooling applications. Addit Manuf 25:59–63
8.
Kang J, Shangguan H, Deng C, Hu Y, Huang T (2018) Additive manufacturing-driven mold design for castings. Addit Manuf 22:472–478
9.
Holker R, Tekkaya AE (2016) Advancements in the manufacturing of dies for hot aluminum extrusion with conformal cooling channels. Int J Adv Manuf Technol 83(5–8):1209–1220
10.
Kitayama S, Miyakawa H, Takano M, Aiba S (2017) Multi-objective optimization of injection molding process parameters for short cycle time and warpage reduction using conformal cooling channel. Int J Adv Manuf Technol 88(5–8):1735–1744
11.
Wang X, Li Z, Gu J, Ruan S, Shen C, Wang X (2016) Reducing service stress of the injection-molded polycarbonate window by optimizing mold construction and product structure. Int J Adv Manuf Technol 86(5–8):1691–1704
12.
Song C, Yang Y, Liu Y, Luo Z, Yu J-K (2015) Study on manufacturing of W-Cu alloy thin wall parts by selective laser melting. Int J Adv Manuf Technol 78(5–8):885–893
13.
Liu Y, Yang Y, Wang D (2016) A study on the residual stress during selective laser melting (SLM) of metallic powder. Int J Adv Manuf Technol 87(1–4):647–656
14.
15.
16.
Zhong H, Guo Z, Xiong J (2017) Liquid phase sintering-based diffusion bonding of Ti(C,N)-based cermet and steel. Int J Adv Manuf Technol 88(5–8):1813–1819
17.
Williams CB, Cochran JK, Rosen DW (2011) Additive manufacturing of metallic cellular materials via three-dimensional printing. Int J Adv Manuf Technol 53(1–4):231–239
18.
Maji PK, Banerjee PS, Sinha A (2008) Application of rapid prototyping and rapid tooling for development of patient-specific craniofacial implant: an investigative study. Int J Adv Manuf Technol 36(5–6):510–515
19.
Yin S, Chen C, Yan X, Feng X, Lupoi R (2018) The influence of aging temperature and aging time on the mechanical and tribological properties of selective laser melted maraging 18Ni-300 steel. Addit Manuf 22:592–600
20.
21.
Yao Y, Zhu H, Huang C, Wang J, Zhang P, Yao P (2019) Investigation on chip formation and surface integrity in micro end milling of maraging steel. Int J Adv Manuf Technol 102(5–8):1973–1984
22.
Chen Q, Liang X, Hayduke D, Liu J, To AC (2019) An inherent strain based multiscale modeling framework for simulating part-scale residual deformation for direct metal laser sintering. Addit Manuf 28:406–418
23.
Sanz C, Gerard R, Morantz P, Chérif A, Lunt AJG (2018) Micro-scale finishing of the surface and form of a Ti-6Al-4V lightweight rotor obtained by laser powder bed fusion used for air bearing. Addit Manuf 23:287–293
24.
Yu W, Ruan S, Li Z, Gu J, Wang X, Shen C, Chen B (2019) Effect of injection velocity on the filling behaviors of microinjection-molded polylactic acid micropillar array product. Int J Adv Manuf Technol 103:2929–2940
25.
Chen WC, Nguyen MH, Chiu WH, Chen TN, Tai PH (2016) Optimization of the plastic injection molding process using the Taguchi method, RSM, and hybrid GA-PSO. Int J Adv Manuf Technol 83:1873–1886
26.
Kuo CC, Xu WC (2018) Effects of different cooling channels on the cooling efficiency in the wax injection molding process. Int J Adv Manuf Technol 98:887–895
27.
Fu J, Ma Y (2018) Computer-aided engineering analysis for early-ejected plastic part dimension prediction and quality assurance. Int J Adv Manuf Technol 98:2389–2399
28.
Kanbur BB, Suping S, Duan F (2020) Design and optimization of conformal cooling channels for injection molding: a review. Int J Adv Manuf Technol 106:3253–3271
29.
Kuo CC, Jiang ZF, Lee JH (2019) Effects of cooling time of molded parts on rapid injection molds with different layouts and surface roughness of conformal cooling channels. Int J Adv Manuf Technol 103:2169–2182
30.
Wang D, Dong A, Zhu G, Shu D, Sun J, Li F, Sun B (2019) Rapid casting of complex impeller based on 3D printing wax pattern and simulation optimization. Int J Adv Manuf Technol 100(9–12):2629–2635
31.
Cui K, Wang W, Jiang R, Zhao D (2018) Layout optimization method for core holders in wax pattern mold of hollow turbine blade. Int J Adv Manuf Technol 98(1–4):1031–1045
32.
Jiang RS, Zhang DH, Bu K, Wang WH, Tian JW (2017) A deformation compensation method for wax pattern die of turbine blade. Int J Adv Manuf Technol 88(9–12):3195–3203
33.
Hasan M, Zhao J, Huang Z, Wei D, Jiang Z (2019) Analysis and characterisation of WC-10Co and AISI 4340 steel bimetal composite produced by powder–solid diffusion bonding. Int J Adv Manuf Technol 103(9–12):3247–3263
34.
Ling Z, Wu J, Wang X, Li X, Zheng J (2019) Experimental study on the variance of mechanical properties of polyamide 6 during multi-layer sintering process in selective laser sintering. Int J Adv Manuf Technol 101(5–8):1227–1234
35.
Yan A, Wang Z, Yang T, Wang Y, Ma Z (2017) Sintering densification behaviors and microstructural evolvement of W-Cu-Ni composite fabricated by selective laser sintering. Int J Adv Manuf Technol 90(1–4):657–666
36.
Yamamoto S, Azuma H, Suzuki S, Kajino S, Sato N, Okane T, Nakano S, Shimizu T (2019) Melting and solidification behavior of Ti-6Al-4V powder during selective laser melting. Int J Adv Manuf Technol 103(9–12):4433–4442
37.
Wei D, Anniyaer A, Koizumi Y, Aoyagi K, Chiba A (2019) On microstructural homogenization and mechanical properties optimization of biomedical Co-Cr-Mo alloy additively manufactured by using electron beam melting. Addit Manuf 28:215–227
38.
39.
Scharowsky T, Bauereiß A, Körner C (2017) Influence of the hatching strategy on consolidation during selective electron beam melting of Ti-6Al-4V. Int J Adv Manuf Technol 92(5–8):2809–2818
40.
Riedlbauer D, Scharowsky T, Singer RF, Steinmann P, Körner C, Mergheim J (2017) Macroscopic simulation and experimental measurement of melt pool characteristics in selective electron beam melting of Ti-6Al-4V. Int J Adv Manuf Technol 88(5–8):1309–1317
41.
Liang W, Kang X, Zhao W, Yang Y (2016) Electrical discharge machining of electron beam melting formed shrouded blisk. Int J Adv Manuf Technol 87(5–8):2319–2326
42.
Pobel CR, Reichel S, Fu Z, Osmanlic F, Körner C (2019) Advanced process strategy to realize microducts free of powder using selective electron beam melting. Int J Adv Manuf Technol 103(1–4):1291–1296
43.
44.
45.
Hossain MS, Mireles J, Morton P, Lin Y, Terrazas CA, Wicker RB (2018) Part re-registration during process interruption of electron beam melting additive manufacturing. Int J Adv Manuf Technol 96(1–4):337–344
46.
Ujah CO, Popoola API, Popoola OM, Aigbodion VS (2019) Optimisation of spark plasma sintering parameters of Al-CNTs-Nb nano-composite using Taguchi Design of Experiment. Int J Adv Manuf Technol 100(5–8):1563–1573
47.
Shao W, Liu XF, Wu Z (2019) A robust weld seam detection method based on particle filter for laser welding by using a passive vision sensor. Int J Adv Manuf Technol 104:2971–2980
48.
Zheng Q, Zhuang X, Gao Z, Guan M, Ding Z, Hong Y, Zhao Z (2019) Investigation on wear-induced edge passivation of fine-blanking punch. Int J Adv Manuf Technol 104:4129–4141
49.
Adnan MF, Abdullah AB, Samad Z (2017) Springback behavior of AA6061 with non-uniform thickness section using Taguchi Method. Int J Adv Manuf Technol 89(5–8):2041–2052
50.
Akıncıoglu S, Gokkaya H, Uygur I (2016) The effects of cryogenic-treated carbide tools on tool wear and surface roughness of turning of Hastelloy C22 based on Taguchi method. Int J Adv Manuf Technol 82(1–4):303–314
51.
Limon-Romero J, Tlapa D, Baez-Lopez Y, Maldonado-Macias A, Rivera-Cadavid L (2016) Application of the Taguchi method to improve a medical device cutting process. Int J Adv Manuf Technol 87(9–12):3569–3577
52.
Effertz PS, Quintino L, Infante V (2017) The optimization of process parameters for friction spot welded 7050-T76 aluminium alloy using a Taguchi orthogonal array. Int J Adv Manuf Technol 91(9–12):3683–3695
53.
Han SR, Cho JR, Beak SK, Hong JA, Lee YS (2017) Numerical and experimental studies of injection compression molding process for thick plastic gas valve stem. Int J Adv Manuf Technol 89(1–4):651–660
54.
Zhang Y, Mao T, Huang Z, Gao H, Li D (2016) A statistical quality monitoring method for plastic injection molding using machine built-in sensors. Int J Adv Manuf Technol 85(9–12):2483–2494
55.
Fuentes-Huerta MA, González-González DS, Cantú-Sifuentes M, Praga-Alejo RJ (2018) RCM implementation on plastic injection molding machine considering correlated failure modes and small size sample. Int J Adv Manuf Technol 95(9–12):3465–3473
56.
57.
Krebelj K, Halilovič M, Mole N (2019) The cooling rate dependence of the specific volume in amorphous plastic injection molding. Int J Adv Manuf Technol 103(1–4):1175–1184
58.
Alvarado-Iniesta A, Cuate O, Schütze O (2019) Multi-objective and many objective design of plastic injection molding process. Int J Adv Manuf Technol 102(9–12):3165–3180
59.
Safarian A, Subaşi M, Karataş Ç (2017) The effect of sintering parameters on diffusion bonding of 316L stainless steel in inserted metal injection molding. Int J Adv Manuf Technol 89(5–8):2165–2173
60.
Sahli M, Lebied A, Gelin J-C, Barrière T, Necib B (2015) Numerical simulation and experimental analysis of solid-state sintering response of 316 L stainless steel micro-parts manufactured by metal injection molding. Int J Adv Manuf Technol 79(9–12):2079–2092
61.
Hayat MD, Li T, Wen G, Cao P (2015) Suitability of PEG/PMMA-based metal injection moulding feedstock: an experimental study. Int J Adv Manuf Technol 80(9–12):1665–1671
62.
Lamarre SG, Demers V, Chatelain J-F (2017) Low-pressure powder injection molding using an innovative injection press concept. Int J Adv Manuf Technol 91(5–8):2595–2605
63.
Oh JW, Lee WS, Park SJ (2018) Investigation and modeling of binder removal process in nano/micro bimodal powder injection molding. Int J Adv Manuf Technol 97(9–12):4115–4126
64.
Zakaria MY, Sulong AB, Muhamad N, Ramli MI (2019) Rheological properties of titanium-hydroxyapatite with powder space holder composite feedstock for powder injection moulding. Int J Adv Manuf Technol 102(5–8):2591–2599
Metadaten
Titel
Characterization of a direct metal printed injection mold with different conformal cooling channels
verfasst von
Chil-Chyuan Kuo
Zi-Fan Jiang
Xin-Yi Yang
Shao-Xuan Chu
Jia-Qi Wu
Publikationsdatum
22.02.2020
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-05114-2

Weitere Artikel der Ausgabe 3-4/2020

The International Journal of Advanced Manufacturing Technology 3-4/2020 Zur Ausgabe

ORIGINAL ARTICLE

Investigation of micromilled tool steel H13 using tungsten carbide micro-end mills

ORIGINAL ARTICLE

Sub-assembly recognition algorithm and performance analysis in assembly sequence planning

ORIGINAL ARTICLE

Research on digital production technology for traditional manufacturing enterprises based on industrial Internet of Things in 5G era

ORIGINAL ARTICLE

Equivalent heating tool method for numerical simulation for sheet temperature in frictional stir incremental forming

ORIGINAL ARTICLE

Resource efficiency enhancement in sheet metal cutting industrial networks through cloud manufacturing

ORIGINAL ARTICLE

Analysis and improvement of material flow during extrusion process using spreading pocket die for large-size, flat-wide, and multi-ribs profile

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise